TorqueMaster® Spring

 

 

 

 

Removal continued...

 

 

 

Tools Needed:

If the counterbalance cable is still taut and

 

 

 

 

the TorqueMaster® Spring Tube is difficult

 

 

 

Recommended

to rotate, that is an indication that spring

 

 

 

tension still exists on the left hand spring.

 

 

 

tools from

 

 

 

Repeat Steps 1 and 2 for releasing spring

 

 

 

page 5

tension on the left hand side.

 

 

 

 

Step 4: Using a flat tip screwdriver, pry

remove top

 

 

 

the counter gear and counter cover

 

 

 

from the right hand end bracket (Fig. 4

lag screw

 

 

 

on previous page). Discard the counter

 

Fig. 5

 

gear and counter cover. On double spring

 

 

 

 

applications, repeat for left hand side.

 

 

 

 

Step 5: Remove the upper 5/16” x

 

 

use locking pliers

 

1-5/8” lag screw from the right hand end

 

 

to hold end bracket

 

bracket (Fig. 5). Attach locking pliers to

 

 

 

 

the upper portion of the end bracket and

 

 

 

 

hold the housing steady while removing

 

 

remove #10

 

the lower 5/16” x 1-5/8” lag screw and

 

 

phillips head

 

#10 x 1/2” phillips head screw from the

 

 

screw

 

end bracket (Fig. 6).

 

 

 

 

Step 6: Holding the right hand end

 

 

 

 

bracket steady with locking pliers,

 

 

 

 

carefully pry the end bracket and drive

 

 

 

 

gear off the winding shaft using a flat tip

remove

 

 

 

screwdriver (Fig. 7).

bottom lag

 

 

 

CAUTION: THE WINDING SHAFT MAY

screw

Fig. 6

 

 

 

ROTATE WHEN REMOVING THE END

 

 

 

 

BRACKET AND DRIVE GEAR.

 

 

hold the

 

Step 7: Repeat Step 4 for the left hand

 

 

end bracket

 

 

 

steady with

 

side. Holding the left hand end bracket

 

 

 

 

 

locking pliers

 

steady with locking pliers, carefully pry

 

 

 

 

 

 

 

the end bracket off the winding shaft

 

 

 

 

using a flat tip screwdriver (Fig. 7).

 

 

 

 

Step 8: Remove the two (2) lag bolts

 

 

 

 

attaching the center bracket assembly to

 

 

 

 

the header board (Fig. 8).

 

 

pry end bracket from winding

 

 

 

 

 

Step 9: Lift the right hand side of the

 

 

shaft using a flat tip screw

 

TorqueMaster® Spring Tube and slide the

 

 

driver and locking pliers

 

cable drum off. Realign the groove in the

 

 

 

 

winding shaft with the round notch in the

 

 

 

 

flagangle and drape the counterbalance

 

 

 

 

cable with drum over the flagangle. Lift

 

Fig. 7

 

the left hand side of the TorqueMaster®

 

CENTER

 

 

Spring Tube and slide the cable drum

 

remove cable drum and

 

 

BRACKET

 

and winding shaft off (Fig. 9). Drape the

 

ASSEMBLY

winding shaft

 

counterbalance cable with drum over the

 

 

 

 

flagangle. Lift the TorqueMaster® spring

 

 

 

 

assembly off the flagangles and out of

 

 

 

 

the doorway. Unhook the counterbalance

 

 

 

 

cables from the bottom brackets and

 

 

 

 

remove all parts from the work area.

 

 

 

 

NOTE: The cable drums may be difficult to

 

 

 

 

remove. If so, twist the cable drum to aid

 

 

lift

 

in removal.

 

 

TorqueMaster®

 

NOTE: Continue with “P4” on page 9 after

 

 

Spring Tube

 

 

 

off flagangle

 

completing this step.

 

(2) 5/16” x 1-5/8”

 

 

drape cable across

 

 

 

hex head lag

top of flagangle

 

 

 

screws

 

 

 

 

Fig. 8

Fig. 9

8Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts

You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Page 7 Page 9
Page 8
Image 8
Wayne-Dalton 9800 installation instructions Bracket and Drive Gear
Page 7 Page 9

9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.
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