Manuals / Weber / Outdoor Cooking / Gas Grill

Weber 89963 Burner Tubes Cleaning or Replacement, Control Panel Removal, Burner Tube Removal

Models: 89963

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MAINTENANCE

 

 

BURNER TUBES CLEANING OR REPLACEMENT

 

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You will need: Phillips screwdriver and flathead screwdriver..

 

 

 

 

A) Your Weber® gas barbecue must be OFF and cool..

 

 

 

B) Turn gas OFF at source..

 

 

 

C) Remove cookbox components - warming rack, grates and Flavorizer® bars..

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Control Panel Removal

 

 

 

 

 

To remove control panel:

 

 

 

A) Take off the burner control knobs (1)..

 

 

 

B) Remove screw and washer from back of control panel with a Phillips screwdriver (2)..

 

 

 

C) Remove machine screw from lower left and right side of control panel with a Phillips

 

 

 

screwdriver (3)..

 

 

 

D) Tilt the back edge of the control panel up.. Carefully lift control panel up and away

 

 

 

from frame (4)..

 

 

 

E) Disconnect the igniter wires from the ignition module (5)..

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Burner Tube Removal

 

 

 

 

 

To remove burner tube(s):

 

 

 

A) Remove the two nuts (6) that hold the manifold support bracket to the cookbox.. Pull

 

 

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the manifold and valve assembly towards you, at the same time lift the manifold

 

 

 

 

 

assembly up to release the manifold brackets from the frame assembly (7)..

 

 

 

B) Slide the burner assembly out from under the guide screw and washer (8) in the

 

 

 

corners of the cookbox..

 

 

 

C) Lift and twist the burner assembly slightly, to separate the crossover tube (9) from

 

 

 

the burners.. Remove the burners from the cookbox..

 

 

 

Burner Tube Cleaning

 

 

 

To clean the burner tube(s):

 

 

 

A) Look inside each burner with a flashlight (10)..

 

 

 

B) Clean the inside of the burners with a wire (11) (a straightened-out coat hanger will

 

 

 

work)..

 

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C) Check and clean the air shutter opening at the ends of the burners.. Check and

 

 

clean the valve orifices at the base of the valves.. Use a steel bristle brush to clean

 

 

 

outside of burners (12).. This is to make sure all the burner ports are fully open..

m CAUTION: Do not enlarge the burner ports when cleaning.

Burner Tube Reinstallation

A)To reinstall the burner tubes, reverse steps for “Removing Control Panel” and “Burner Tube Removal” as previously described..

mCAUTION: The burner openings (13) must be positioned properly over the valve orifices (14).

Check proper assembly before fastening manifold in place..

mWARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (Refer to “CHECK FOR GAS LEAKS”)

mWARNING: Make sure that all parts are assembled and hardware is fully tightened before operating the grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to property. ◆

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Weber 89963 manual Burner Tubes Cleaning or Replacement, Control Panel Removal, Burner Tube Removal, Burner Tube Cleaning
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89963 specifications

The Weber 89963 is an exceptional grill accessory designed to elevate your outdoor cooking experience. Known for its sturdy construction and innovative features, this product perfectly complements Weber's renowned line of grilling equipment. Designed with the serious griller in mind, the 89963 model is a versatile addition that enhances both functionality and convenience when preparing delicious meals.

One of the standout features of the Weber 89963 is its high-quality material. Built from durable, heat-resistant stainless steel, it promises long-lasting performance, ensuring that it can withstand the rigors of the grilling environment. This robust material not only enhances the longevity of the unit but also provides an impressive resistance to rust and corrosion, making it ideal for outdoor use year-round.

The 89963 also boasts an innovative design that maximizes cooking efficiency. Its spacious cooking surface allows for ample space to grill multiple items at once, from juicy steaks to vegetables, ensuring that you can cater to gatherings with ease. The grill grates are engineered to provide optimal heat retention and even cooking, allowing you to achieve those perfectly seared grill marks that every griller strives for.

Another notable aspect of the Weber 89963 is its integrated features that facilitate enhanced cooking control. With a built-in temperature gauge, you can monitor the heat levels of your grill, ensuring that your food is cooked to perfection every time. The easy-clean porcelain-enameled lid promotes hassle-free cleanup while retaining heat and moisture, leading to succulent grilled dishes.

In addition to its functional benefits, the Weber 89963 is designed with user-friendly technologies. Installation is straightforward, and the grill accessory is compatible with a wide range of Weber grill models, making it a versatile option for various setups. The thoughtful design includes handles that make lifting and maneuvering easier, ensuring you can manage your grilling tasks with confidence.

Whether you are a seasoned pitmaster or a weekend cooking enthusiast, the Weber 89963 offers the features and technologies needed to deliver delicious results. Its durable construction, efficient cooking capabilities, and ease of use define what makes this grill accessory a must-have for anyone serious about outdoor cooking. With the Weber 89963, every grilling experience becomes an opportunity to impress family and friends with delectable meals.