White Rodgers G9T, FG9 service manual 035-19592-001Rev. C, Fire Or Explosion Hazard

Models: FG9 G9T

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FIRE OR EXPLOSION HAZARD

035-19592-001 Rev. C (0204)

BURNER BOX

GAS VALVE

 

 

 

 

VENT PIPE

 

 

 

 

PRESSURE

 

CONDENSATE

 

DRAIN SYSTEM

SWITCH

 

 

 

 

 

 

 

 

 

INDUCER

 

 

 

 

ASSEMBLY

BLOWER

 

 

 

INDUCER

 

 

 

MOTOR

 

 

 

 

CONTROL

 

 

 

 

BOARD

FIGURE 1: Component Locations

7.NEVER . . .Store flammable materials of any kind near your fur- nace. Gasoline, solvents, and other volatile liquids should be stored only in approved containers outside your home. These materials vaporize easily and are extremely dangerous.

8.NEVER . . .Store cleaning materials near your furnace. Materials such as bleaches, detergents, powdered cleansers, etc., can cause corrosion of the heat exchangers.

9.NEVER . . . Use the area around your furnace as a storage area for items which could block the normal flow of air. This flow of air is required for ventilation of the various furnace components.

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved for use with Nat- ural Gas and (LP) Propane Gas ONLY. DO NOT BURN ANY LIQUID FUEL OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved fuel will result in damage to the furnace heat exchanger, which could result in Fire, Per- sonal Injury, and/or Property Damage.

INSTRUCTIONS FOR EXAMINING THE FURNACE INSTALLATION

It is the owner’s responsibility to ensure that an annual inspection of the entire heating portion of the unit is made by a qualified service agency.

1.Examine the heating exchanger, vent/combustion air piping, vent connectors and chimney to be sure they are clear and free of obstructions.

2.Examine the vent pipe making sure it is in firmly place, that it slopes slightly upward and is physically sound without holes and all of the connections are secure.

3.Examine the return-air duct connections to make sure they are physically sound, sealed to the furnace casing, and the ducts ter- minate outside the space containing the furnace.

4.Examine the furnace casing making sure the physical support is sound without sagging, cracks or gaps. Examine the furnace base making sure it is physically sound without cracks, gaps or sagging and has a good seal.

5.Examine the furnace casing for obvious signs of deterioration.

6.Examine the burner flames to make sure they are in good adjust- ment. Refer to the pictorial sketch shown in Figure 2 as a compari- son to the actual flame.

7.Examine the furnace as outlined above in steps “1 - 6” before each heating season. Use Figure 3 for visual reference.

COMBUSTION AIR

INTAKE

BURNER

FLAME

INNER FLAME

MAINCONES

MANIFOLD BURNER

FIGURE 2: Burner Flame Drawing

 

 

EXAMINE HEAT EXCHANGER

 

 

 

INTERNAL VENT COMBUSTION

2 EXAMINE EXTERNAL

 

 

AIR PIPE. MUST REMOVE PANEL

5 EXAMINE ENTIRE

 

TO EXAMINE.

VENT PIPE

 

 

 

FURNACE CASING

 

 

 

SHOWN IN ALL

 

 

 

DRAWINGS

 

 

4 EXAMINE

4

EXAMINE

 

 

 

FURNACE

 

FURNACE

6 REMOVE PANEL

 

CASING

 

CASING

 

 

TO EXAMINE

 

BURNER FLAMES

3EXAMINE RETURN-AIR Manual backgroundManual background DUCT CONNECTION

3 EXAMINE

RETURN-AIR

DUCT CONNECTION

(SIDE OR BOTTOM)

FIGURE 3: Furnace Examination Checkpoints

2

Unitary Products Group

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White Rodgers G9T, FG9 service manual 035-19592-001Rev. C, Fire Or Explosion Hazard