Yard-Man 503 Assembling Your Lawn Mower, Removing Unit From Carton, Disconnecting Spark Plug Wire

SECTION 3: ASSEMBLING YOUR LAWN MOWER

IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your mower.

NOTE: Reference to right or left hand side of the mower is observed from the operating position.

Removing Unit From Carton

•Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.

•Remove loose parts if included with unit (i.e., operator’s manual, etc.)

•Cut along corners, lay carton down flat, and remove packing material.

•Roll or slide unit out of carton and check carton thoroughly for loose parts.

Disconnecting Spark Plug Wire

Before setting up your lawn mower, disconnect the spark plug wire from the spark plug. See Figure 1.

Spark Plug

Wire

Spark Plug

Wire

Spark Plug Spark Plug

Figure 1

Setting Up Your Lawn Mower

•Raise the lower handle, as shown in Figure 2 (Step1), until it snaps into place. Lift up and pull back on the upper handle to raise the handle into the operating position (Step 2). See Figure 2. Make certain the lower handle is seated securely into the handle bracket assemblies.

2. Lift upper

handle

1. Lift lower

handle

Figure 2

•To secure the upper and lower handle, tighten the wing nuts near the top of lower handle (carriage bolts must be seated properly into the handle).Tighten the wing nuts at the end of the lower handle to secure the handle to handle bracket assemblies. See Figure 3.

NOTE: Your mower is shipped with the handle in the higher position. If you wish to lower the height of the handle, refer to the Adjustment Section.

Lower

Handle

Wing

Nuts

Handle

Bracket

Assembly

Figure 3

•Fasten the cable to the lower handle with the cable tie found on the lower handle. Pull the cable tie tight

and trim off the excess. See Figure 4.

Cable Tie

Lower

Handle

Figure 4

•If not already, move rope guide to the first hole above the lower handle on right side. The wing nut loosens and secures the rope guide to handle. See Figure 5.

Starter	Upper Handle
Rope
	Wing Nut
Rope
Guide
	Lower
	Handle

Figure 5

•With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. Tighten wing nut.

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