Ryobi P540B manual Guide BAR Maintenance, Reversing the guide bar, See Figures 40, Front

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MAINTENANCE

Use a Flat File and a Depth Gauge Jointer to lower all gauges uniformly. Depth gauge jointers are available in .020 in. to

.035 in. Use a .025 in. depth gauge jointer. After lowering each depth gauge, restore original shape by rounding the front. Be careful not to damage adjoining drive links with the edge of the file.

Depth gauges must be adjusted with the flat file in the same direction the adjoining cutter was filed with the round file. Use care not to contact cutter face with flat file when ad- justing depth gauges.

GUIDE BAR MAINTENANCE

See Figure 40.

When the guide bar shows signs of wear, reverse it on the saw to distribute the wear for maximum bar life. The bar should be cleaned every day of use and checked for wear and damage.

Feathering or burring of the bar rails is a normal process of bar wear. Such faults should be smoothed with a file as soon as they occur.

A bar with any of the following faults should be replaced.

Wear inside the bar rails which permits the chain to lay over sideways.

Bent guide bar.

Cracked or broken rails.

Spread rails.

In addition, guide bars with a sprocket at their tip must be lubricated weekly with a grease syringe to extend the guide bar life. Using a grease syringe, lubricate weekly in the lu- bricating hole.

Turn the guide bar and check that the lubrication holes and chain groove are free from impurities.

Reversing the guide bar

See Figures 40 - 42.

Remove the SAFE-T-TIP®mounting screw.

Remove the SAFE-T-TIP®from the bar.

Remove the chain from the bar and turn the bar over. NOTE: Bottom of bar should not be on top.

Replace the chain on the bar. Refer to Assembling the Bar and Chain earlier in this manual for specific infor- mation.

Replace the SAFE-T-TIP®on the bar nose.

NOTE: The locking tab fits in the recessed hole in the bar.

Tighten the screw with your finger.

From the finger-tight position, tighten the screw an ad- ditional 3/4 of a turn using a wrench.

DEPTH GAUGE JOINTER

FLAT FILE

Fig. 38

RESTORE ORIGINAL SHAPE BY rounding

the front

Fig. 39

LUBRICATING HOLE

Fig. 40

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Contents OPERATOR’S Manual Save this Manual for Future ReferenceTable of Contents IntroductionBasic Safety Precautions Safety ApparelRead ALL Instructions Kickback See Figures 1Understanding Your Chain Saw Safety Devices Cutting/Work AreaSAFE-T-TIPAnti-Kickback Nose Guard Low Kickback Saw ChainSpecific Safety Rules Battery SafetyP100 Ni-Cd 1423701 130255004 140237023 Symbols Symbol Name DESIGNATION/EXPLANATIONService Authorized Service Center for repair. When servicFeatures Product SpecificationsAssembly OperationUnpacking Packing ListTo Install Battery Pack To Remove Battery PackBattery port Battery pack Latches Chain Oil SystemStarting and Stopping the Chain SAW Preparation for CuttingChain Line Basic Cutting Procedure Work Area PrecautionsProper Cutting Stance Tree FellingPlanned Line of fall 135 Safe Retreat In. or 1/10 DIABucking See Figures 17Wedge Kickback Bucking Logs Under Stress Types of Cutting UsedSee Figures 19 Limbing PruningSpringpoles SpringpoleMaintenance General MaintenanceBattery Pack Removal and Preparation for Recycling BatteriesREPLACing Bar and Chain Recommended Bar and Chain CombinationsSee Figures 24 Chain Tension See Figures 29Chain Maintenance How to Sharpen the CuttersSee Figures 31 See Figures 33Top Plate Filing Angle Side Plate AngleDepth Gauge Clearance SeeGuide BAR Maintenance Reversing the guide barSee Figures 40 FrontSAFE-T-TIPNose Guard Maintenance Mounting SAFE-T-TIPNose GuardTransporting and Storing See Figures 41Troubleshooting Problem CAUSE SolutionWarranty Limited Warranty StatementParts and Service