Poulan 404630 manual Tractor, Brake Operation, Tires, Blade Care, Battery

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MAINTENANCE

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires (See PSI on tires).

Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP- ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

The attachment clutch should never operate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

 

02828

CHECK REVERSE OPERATION (ROS) SYSTEM

When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch en- gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged blades.

CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 13)

Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

Remove blade bolt by turning counterclockwise.

Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

BLADE

MANDREL

 

ASSEMBLY

 

CENTER

 

HOLE

BLADE BOLT

 

(SPECIAL)

02544

 

 

STAR

FIG. 13

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Remove terminal guard.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

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Contents Always Wear EYE Protection During Operation C20H42YTII. Slope Operation Safety RulesSafe Operation Practices for Ride-On Mowers General OperationService III. ChildrenIV. Towing Table of Contents Unpack Carton AssemblyUnassembled Parts To Remove Tractor from CartonCheck Brake System Check Tire PressureCheck Deck Levelness Check for Proper Position of ALL BeltsOperation Know Your Tractor Stopping HOW to USE Your TractorTo USE Cruise Control -J See Fig To Adjust Mower Cutting Height See FigTo Adjust Gauge Wheels See Fig System CharacteristicsTo Operate on Hills Service REMINDER/HOUR MeterBefore Starting the Engine Reverse Operation System ROSAutomatic Transmission Warm UP ADD GasolineTo Start Engine See Fig Purge TransmissionMowing Tips Before Each USE MaintenanceTires BatteryTractor Brake OperationEngine Spark Plugs CleaningEngine OIL Filter MufflerService and Adjustments To Install Mower See FigsTo Remove Mower See Fig To Level Mower Mower Drive Belt Installation To Replace Mower Drive Belt See FigMower Drive Belt Removal To Remove Wheel for Repairs See Fig To Check BrakeTo Replace Motion Drive Belt See Fig Front Wheel TOE-IN/CAMBERTo Remove CABLES, Reverse Order To Start Engine with a Weak Battery See FigReplacing Battery See Fig To Attach Jumper CablesTo Replace Headlight Bulb To Adjust Throttle Control CableTo Adjust Choke Control To Adjust CarburetorEngine OIL StorageOther Fuel SystemTroubleshooting Points Engine dies when Limited Warranty Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationPage Parts and Service