Poulan 404630 manual Troubleshooting Points

Page 25

TROUBLESHOOTING POINTS

PROBLEM

 

CAUSE

 

CORRECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

Will not start

 

1.

Out of fuel.

 

1.

Fill fuel tank.

 

 

 

 

2.

Engine not “CHOKED” properly.

 

2.

See “TO START ENGINE” in Operation section.

 

 

 

 

3.

Engine flooded.

 

3.

Wait several minutes before attempting to start.

 

 

 

 

4.

Bad spark plug.

 

4.

Replace spark plug.

 

 

 

 

5.

Weak or dead battery.

 

5.

Recharge or replace battery.

 

 

 

 

6.

Dirty air filter.

 

6.

Clean/replace air filter.

 

 

 

 

7.

Dirty fuel filter.

 

7.

Replace fuel filter.

 

 

 

 

8.

Water in fuel.

 

8.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

 

 

 

 

gasoline and replace fuel filter.

 

 

 

 

9.

Loose or damaged wiring.

 

9.

Check all wiring.

 

 

 

 

10.

Carburetor out of adjustment.

 

10.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

 

 

 

 

section.

 

 

 

 

11.

Engine valves out of adjustment.

 

11.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

 

 

Hard to start

 

1.

Dirty air filter.

 

1.

Clean/replace air filter.

 

 

 

 

2.

Bad spark plug.

 

2.

Replace spark plug.

 

 

 

 

3.

Weak or dead battery.

 

3.

Recharge or replace battery.

 

 

 

 

4.

Dirty fuel filter.

 

4.

Replace fuel filter.

 

 

 

 

5.

Stale or dirty fuel.

 

5.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

 

 

 

6.

Loose or damaged wiring.

 

6.

Check all wiring.

 

 

 

 

7.

Carburetor out of adjustment.

 

7.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

 

 

 

 

section.

 

 

 

 

8.

Engine valves out of adjustment.

 

8.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

 

 

Engine will not turn over

 

1.

Brake pedal not depressed.

 

1.

Depress brake pedal.

 

 

 

 

2.

Attachment clutch is engaged.

 

2.

Disengage attachment clutch.

 

 

 

 

3.

Weak or dead battery.

 

3.

Recharge or replace battery.

 

 

 

 

4.

Blown fuse.

 

4.

Replace fuse.

 

 

 

 

5.

Corroded battery terminals.

 

5.

Clean battery terminals.

 

 

 

 

6.

Loose or damaged wiring.

 

6.

Check all wiring.

 

 

 

 

7.

Faulty ignition switch.

 

7.

Check/replace ignition switch.

 

 

 

 

8.

Faulty solenoid or starter.

 

8.

Check/replace solenoid or starter.

 

 

 

 

9.

Faulty operator presence switch(es).

 

9.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

 

 

Engine clicks but will not

 

1.

Weak or dead battery.

 

1.

Recharge or replace battery.

 

start

 

2.

Corroded battery terminals.

 

2.

Clean battery terminals.

 

 

 

 

3.

Loose or damaged wiring.

 

3.

Check all wiring.

 

 

 

 

4.

Faulty solenoid or starter.

 

4.

Check/replace solenoid or starter.

 

 

 

 

 

 

 

 

 

 

Loss of power

 

1.

Cutting too much grass/too fast.

 

1.

Raise cutting height/reduce speed.

 

 

 

 

2.

Throttle in “CHOKE” position.

 

2.

Adjust throttle control.

 

 

 

 

3.

Build-up of grass, leaves and trash under mower.

 

3.

Clean underside of mower housing.

 

 

 

 

4.

Dirty air filter.

 

4.

Clean/replace air filter.

 

 

 

 

5.

Low oil level/dirty oil.

 

5.

Check oil level/change oil.

 

 

 

 

6.

Faulty spark plug.

 

6.

Clean and regap or change spark plug.

 

 

 

 

7.

Dirty fuel filter.

 

7.

Replace fuel filter.

 

 

 

 

8.

Stale or dirty fuel.

 

8.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

 

 

 

9.

Water in fuel.

 

9.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

 

 

 

 

gasoline and replace fuel filter.

 

 

 

 

10.

Spark plug wire loose.

 

10.

Connect and tighten spark plug wire.

 

 

 

 

11.

Dirty engine air screen/fins.

 

11.

Clean engine air screen/fins.

 

 

 

 

12.

Dirty/clogged muffler.

 

12.

Clean/replace muffler.

 

 

 

 

13.

Loose or damaged wiring.

 

13.

Check all wiring.

 

 

 

 

14.

Carburetor out of adjustment.

 

14.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

 

 

 

 

section.

 

 

 

 

15.

Engine valves out of adjustment.

 

15.

Contact an authorized service center/department.

 

 

 

 

 

 

 

 

 

 

Excessive vibration

 

1.

Worn, bent or loose blade.

 

1.

Replace blade. Tighten blade bolt.

 

 

 

 

2.

Bent blade mandrel.

 

2.

Replace blade mandrel.

 

 

 

 

3.

Loose/damaged part(s).

 

3.

Tighten loose part(s). Replace damaged parts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

Image 25
Contents Always Wear EYE Protection During Operation C20H42YTSafe Operation Practices for Ride-On Mowers Safety RulesGeneral Operation II. Slope OperationIII. Children ServiceIV. Towing Table of Contents Unassembled Parts AssemblyTo Remove Tractor from Carton Unpack CartonCheck Deck Levelness Check Tire PressureCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor Stopping HOW to USE Your TractorTo Adjust Gauge Wheels See Fig To Adjust Mower Cutting Height See FigSystem Characteristics To USE Cruise Control -J See FigBefore Starting the Engine Service REMINDER/HOUR MeterReverse Operation System ROS To Operate on HillsTo Start Engine See Fig ADD GasolinePurge Transmission Automatic Transmission Warm UPMowing Tips Before Each USE MaintenanceTractor BatteryBrake Operation TiresEngine Engine OIL Filter CleaningMuffler Spark PlugsTo Install Mower See Figs Service and AdjustmentsTo Remove Mower See Fig To Level Mower To Replace Mower Drive Belt See Fig Mower Drive Belt InstallationMower Drive Belt Removal To Replace Motion Drive Belt See Fig To Check BrakeFront Wheel TOE-IN/CAMBER To Remove Wheel for Repairs See FigReplacing Battery See Fig To Start Engine with a Weak Battery See FigTo Attach Jumper Cables To Remove CABLES, Reverse OrderTo Adjust Choke Control To Adjust Throttle Control CableTo Adjust Carburetor To Replace Headlight BulbOther StorageFuel System Engine OILTroubleshooting Points Engine dies when Limited Warranty Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationPage Parts and Service