Poulan 191603 Assembly/Pre-Operation, Tools Required For Assembly, To Remove Tractor From Carton

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ASSEMBLY/PRE-OPERATION

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1)

3/4" wrench

(1)

Pliers

(2)

7/16" wrench

(1)

Utility knife

(1)

Tire pressure gauge

 

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1.Remove all accessible loose parts and parts boxes from carton.

2.Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.

3.Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1.Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4 hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. lbs torque.

2.Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3.Position front wheels of the tractor so they are pointing straight forward.

4.Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5.Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6.Assemble large flat washer, 1/2 hex nut and tighten securely.

Insert

1/2 Hex Nut

Large Flat

Washer

Steering

Wheel

 

Steering

 

Boot

 

Tabs

Adapter

Extension

 

Shaft

1/4 Locknut

1/4 Hex

 

Bolt

Lower TOOLS REQUIRED FOR

Steering

Shaft

Tab

Slots

7.Snap steering wheel insert into center of steering wheel.

8.Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment bolt.

1.Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2.Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3.Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

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Contents Assembly Operation Maintenance Service and Adjustments Storage Troubleshooting Repair PartsMODEL NO. CN1842STA 18.0 HP 42 INCH LAWN TRACTORLIMITED WARRANTY TABLE OF CONTENTSWARRANTY SAFETY RULES I. GENERAL OPERATIONII. SLOPE OPERATION Wash hands after handlingDO NOT IV. SERVICEIII. CHILDREN SAFETY RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIESUNASSEMBLED PARTS Steering WheelSlope Sheet KeysASSEMBLY/PRE-OPERATION TOOLS REQUIRED FOR ASSEMBLYHOW TO SET UP YOUR TRACTOR INSTALL SEATCHECK BATTERY INSTALL MULCHER PLATE If previously removed CHECKLISTTO CONVERT TO BAGGING OR DISCHARGING CHECK TIRE PRESSUREOPERATION LIGHT SWITCH POSITION - Turns the headlights on and off KNOW YOUR TRACTORHOW TO USE YOUR TRACTOR TO ADJUST MOWER CUTTING HEIGHTENGINE TO SET PARKING BRAKEBEFORE STARTING THE ENGINE TO OPERATE MOWERTO OPERATE ON HILLS TO TRANSPORTTO START ENGINE MOWING TIPSBEFORE EACH USE MAINTENANCEGENERAL RECOMMENDATIONS BATTERY TRACTORBRAKE OPERATION TIRESCLEAN AIR SCREEN ENGINETRANSAXLE COOLING V-BELTSCLEANING MUFFLERSPARK PLUGS IN-LINE FUEL FILTERTO REMOVE MOWER SERVICE AND ADJUSTMENTSTO INSTALL MOWER TO LEVEL MOWER HOUSING TO CHECK AND ADJUST BRAKE TO REPLACE MOWER BLADE DRIVE BELTTO REPLACE MOTION DRIVE BELT With parking brake “Engaged”TO ADJUST STEERING WHEEL ALIGN- MENT TO START ENGINE WITH A WEAK BATTERYFRONT WHEEL TOE-IN/CAMBER TO REMOVE WHEEL FOR REPAIRSTO ADJUST CARBURETOR REPLACING BATTERYTO ADJUST THROTTLE CONTROL CABLE TO REPLACE HEADLIGHT BULBBATTERY STORAGEOTHER FUEL SYSTEMTROUBLESHOOTING CHART PROBLEMLoss of power CAUSEto run when oper continuedExcessive vibrationBattery will not when turningPoor grass dischargeSUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOLDALONG THIS