Snapper HZT21481BV Adjustments & Repair, 5.11HYDRAULIC SYSTEM, PURGING

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5.11HYDRAULIC SYSTEM, PURGING

Section 5 - ADJUSTMENTS & REPAIR

5.11HYDRAULIC SYSTEM, PURGING

After replacing or repairing hydraulic system compo- nents, one or both of the wheel drives may not pull properly. This is likely to be caused by air entrapped in the system. If you experience a pulling issue after completing repairs, perform the following procedure to purge the air from one or both of the hydraulic drive systems.

IMPORTANT: WHEN REPLACING THE HYDRAULIC FLUID FILTER, PRE-FILL WITH OIL (SAE 20W50 API SL) BEFORE INSTALLING. PRE-FILLING THE FILTER WITH OIL WILL REDUCE OR POSSIBLY ELIMINATE THE NEED TO PURGE THE SYSTEM OF ENTRAPPED AIR

1.Locate hydraulic reservoir underneath operator's seat. After thoroughly cleaning the area around the top of the reservoir, remove filler cap. Bring fluid to proper level (1 ½" below the top of the filler neck). With engine off, add SAE 20W50 automotive oil. See Figure

2.Open pressure relief valve on hydraulic pump, turn- ing counter clockwise 2 full turns. See Figure 3.3.

3.Carefully raise the rear of the machine so the wheels are off of the ground. Securely block the machine to prevent it from falling.

4.While seated in the operator's position, start the engine. Place engine speed control in FAST position.

5.Release parking brake and move motion control levers out of the neutral lock position.

6.Slowly move motion control levers to the full for- ward and then to the full reward positions. Repeat this process 6 times.

7.Stop engine and wait for all rotation to stop before leaving the operator's position.

8.Close pressure relief valve on hydraulic pump, turn- ing clockwise. Tighten snuggly.

9.With pressure relief valve closed, repeat Steps 4 thru 7.

10.Remove blocks and lower rear of machine.

11.Check fluid level in reservoir. Add SAE 20W50 automotive oil as required to bring fluid level to 1-½" from top of filler neck. Do Not over fill.

12.Install and tighten filler cap.

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Contents HZT21481BV MID-MOUNT ZERO TURNING HYDRO DRIVE SERIESSafety Instructions & Operators Manual for MODELSPREPARATION IMPORTANT SAFETY INSTRUCTIONSPROTECTION FOR CHILDREN PROTECTION AGAINST TIPOVERSOPERATION SAFE HANDLING OF GASOLINETOWING MAINTENANCETABLE OF CONTENTS Section 1 - FAMILIARIZATION 1.1 INTRODUCTION1.2 NOMENCLATURE KEEP AWAY FROM MOVING PARTS Section 2 - SAFETY MESSAGES AND SYMBOLSCATCHER MUST BE INSTALLED WEAR HEARING PROTECTION DANGER ! ROTATING PARTSKEEP CHILDREN AND OTHERS OUT OF MOWING AREA IGNITION SWITCHCONTROL PANEL IDENTIFICATION DANGER! ROTATING BLADES3.1PRE-STARTCHECK LIST Section 3 - OPERATING INSTRUCTIONS3.2.1. STARTING ENGINE 3.2.2. STOPPING ENGINE 3.3CUTTING HEIGHT ADJUSTMENT 3.4 OPERATION- MOTION CONTROLS3.4.1. DRIVING MACHINE 3.4.2. STOPPING MACHINE 4.2.2. CHECK MOWER BLADE Section 4 - MAINTENANCE4.2SERVICE - AFTER FIRST 5 HOURS 4.1INTRODUCTION4.3AFTER EVERY 25 OPERATING HOURS 4.3.1. ENGINE 4.3.2.MOWER COMPONENTS 1. Mower Drive BeltFIGURE Deck shown with discharge raised FIGURE Continued on next Page 4.4BEFORE OPERATING MACHINE4.5ANNUALLY END OF EACH SEASON 4.5.1. ENGINEContinued On Next Page 4.6DECK REMOVALSection 4 - MAINTENANCE Section 5 - ADJUSTMENTS & REPAIR 5.1NEUTRAL POSITION ADJUSTMENTSFIGURE Continued On Next Page FIGURE FIGURE 5.2 MOWER DECK & COMPONENT ADJUSTMENTS5.2.1. MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR5.3PARKING BRAKE ADJUSTMENT 5.4TRACTION BELT REPLACEMENT FIGURE 5.6TRACKING ADJUSTMENT5.3 TRACTION BELT TENSION 5.7.2. BELT REPLACEMENT 5.9.2. BLADE SHARPENING 5.8ENGINE ADJUSTMENTS & REPAIR5.10BATTERY 5.10.1. BATTERY REMOVAL Battery Condition Chart 5.11HYDRAULIC SYSTEM, PURGING CORRECTIVE ACTION TROUBLESHOOTINGPROBLEM PROBABLE CAUSEBlades Not Cutting Battery Will Not ChargeMachine Will Not Move Loss Of TractionMAINTENANCE/REPLACEMENT PARTS SERVICE SCHEDULE2 YEAR LIMITED WARRANTY PRIMARY MAINTENANCE PRIMARY MAINTENANCE PRIMARY MAINTENANCE PRIMARY MAINTENANCE Call the Snapper Customer Relations Center at SNAPPER PRODUCT REGISTRATION FORMPage Page Page MANUAL No. 700079 I.R. 5/27/2005 Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone