Snapper ZF2300GKU, ZF2100DKU, ZF5200M, ZF6100M Mower Drive Belt Removal, Engine Belt Removal

Page 19

Section 4 - ADJUSTMENTS & REPAIR

4.6MOWER DRIVE BELT, ENGINE BELT & HYDRO PUMP BELT REPLACEMENT

Inspect all belts Replace belt if it shows signs of excessive wear, damage and/or is broken.

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. Stop blades. Stop engine. Set brake. Remove key. Remove spark plug wires from spark plugs and (gas only) secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns by allowing all parts sufficient time to cool.

4.6.1.MOWER DRIVE BELT REMOVAL

1.Remove mower drive belt cover.

2.Remove old belt.

4.6.2.MOWER DRIVE BELT REPLACEMENT

1.Route belt around blade pulleys and idler pulley in same the position as old belt was removed. It may be necessary to use a pry bar to pull idler pulley back to install belt. See Figure 4.8.

2.Reinstall belt cover.

FRONT OF

DISCHARGE

CHUTE NOT

MOWER

SHOWN

 

REAR OF MOWER

3.Remove the nuts and bolts that secure the metal couplings to the rubber flex coupling. Remove rubber flex coupling to allow space to remove and install belt.

4.Remove belt from around pulleys and fan. Pull belt through where rubber flex coupling was located.

5.Install new belt in reverse order.

6.Reinstall rubber flex coupling. Reinstall alternator cover and radiator screen. Reinstall all nuts and bolts Tighten all nuts and bolts securely.

FRONT OF MOWER

RADIATOR SCREEN

ALTERNATOR

COVER

RADIATOR

SCREEN

METAL

COUPLING

FIGURE 4.8

4.6.3.ENGINE BELT REMOVAL

1.Remove radiator screen.

2.Remove nut and bolt that secure the top portion of alternator cover. Rotate cover to the side. See Figure 4.9.

REMOVE RUBBER FLEX COUPLING

FIGURE 4.9

19

Image 19
Contents OUT Front Z-RIDER Hydro Drive Series Important Safety Instructions Operation Table of Contents Nomenclature IntroductionPRE-START Check List Operating InstructionsStarting & Stopping ENGINE, Blades Parking Brake Starting EngineStarting Mower Blade Stopping EngineStopping Mower Blade Cutting Height Adjustment Operation Motion Control Driving Machine Change Engine OIL Service After First 5 HoursCheck Mower Blade After Every 25 Operating Hours Check Mower Drive BeltMower Components Other Lubrication Points Riding Mower LubricationBefore Operating Mower Fuel Filter Diesel Engine only Annually END of Each SeasonDeck Removal Power Transfer Shaft Removal Neutral Position Adjustments Adjustments & RepairParking Brake Adjustment Blade Sharpening Blade Wear Limits from previousEngine Belt Removal Mower Drive BELT, Engine Belt & Hydro Pump Belt ReplacementMower Drive Belt Replacement Mower Drive Belt RemovalBattery Installation Battery Battery RemovalBattery Service Do not Overfill BatteryBattery Testing NEW Battery PreparationRemove NUT Remove Belt From Spindle Remove Blade Bolt Problem Probable Cause Corrective Action TroubleshootingProblem Probable Cause Corrective Action MAINTENANCE/REPLACEMENT Parts Service ScheduleDisclaimer of Warranty Year Limited WarrantyPrimary Maintenance Primary Maintenance Primary Maintenance Primary Maintenance Page OUT Front Z-RIDER Hydro Drive Series