Snapper ZF2200K, ZF2500K, ZF2500KH, ZF5200M, ZF6100M Check Mower Drive Belt

Page 11

Section 3 – MAINTENANCE

3.2.3.CHECK MOWER DRIVE BELT

1.Drive Belt Cover Removal

a.Lower deck to lowest setting.

b.Remove four knobs that secure the deck cover. See Figure 3.3.

c.Remove cover to gain access to deck belt.

REMOVE FOUR

KNOBS

REMOVE

DECK COVER

FIGURE 3.3

2.Checking Belt Tension

The idler and spring provide proper belt tension and require no adjustment. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower.

3.3AFTER EVERY 25 OPERATING HOURS

3.3.1.ENGINE

1.Engine Oil

Change engine oil. Refer to Section “CHANGE ENGINE OIL”. Refer to engine owner’s manual for oil specifications.

2. Air Filter

Refer to engine owner’s manual for service instructions.

3.3.2. MOWER COMPONENTS 1. Mower Drive Belt

No adjustment required. Replace belt as needed.

2. Mower Blade

Check blade for sharpness, wear, damage, and torque. Refer to Section “MOWER BLADE REPLACEMENT”.

3. Mower Deck Levelness

Check mower deck for proper levelness. Adjust as required. Refer to Section “MOWER DECK ADJUSTMENT – LEVELNESS”.

4.Cleaning Mower Deck

a. Remove key from ignition switch.

b. Remove spark plug wire(s) and secure away from spark plug(s).

c.Raise mower deck to its highest setting. It may be necessary to raise mower deck higher using a hydraulic floor jack. Secure deck with safety blocks.

d.Clean underside of mower deck, removing all accumulation of grass clippings and debris.

e.Clean top of deck, removing all grass clippings and debris.

5.Mower Blade Spindle - Lubrication

a.Remove four knobs that secure the deck cover.

b.Remove cover to gain access to lubrication fitting located on the top of deck below deck pulleys. Lubricate with Kendall NLGI No. 2 lithium grease or equivalent, from a grease gun until grease purges from vent located on spindle housing underneath deck. See Figure 3.4.

DECK

PULLEYS

LUBRICATE

SPINDLE

ASSEMBLIES

FIGURE 3.4

6.Mower Deck Linkage - Lubrication Lubricate all mower deck linkage pivot points with a light coat of motor oil.

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. Stop blades. Stop engine. Set brake. Remove key. Remove spark plug wires from spark plugs and (gas only) secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns by allowing all parts sufficient time to cool.

11

Image 11
Contents Mower Unit Model Number ExplanationPreparation Protection for ChildrenProtection Against Tipovers Operation MaintenanceTable of Contents Nomenclature IntroductionPRE-START Check List Operating InstructionsStarting Engine Starting & Stopping ENGINE, Blades & Parking BrakeStopping Mower Blades Cutting Height AdjustmentStopping Engine 2.2.1. Engine Starting Mower BladesOperation Motion Control 2.3.1 Driving Machine Tighten to Mountingfoot Pounds Service After First 5 HoursChange Engine OIL Check Mower BladeAfter Every 25 Operating Hours Check Mower Drive BeltAnnually END of Each Season Riding Mower LubricationBefore Operating Machine Deck Removal Power Transfer Shaft RemovalNeutral Position Adjustments Adjustments & RepairEngine Adjustments & Repair Parking Brake AdjustmentEngine Belt Removal Mower Blade REPAIR/REPLACEMENT Blade Wear LimitsMower Drive Belt Replacement Blade SharpeningBattery Service Engine Belt ReplacementBattery Battery Removal Battery InstallationDo not Overfill Battery TestingNEW Battery Preparation Remove NUT Remove Belt From Spindle Remove Blade Bolt Problem Probable Cause Corrective Action TroubleshootingTractor Will Not Move USE HRS Season Service Performed EachMAINTENANCE/REPLACEMENT Parts Disclaimer of Warranty Year Limited WarrantyPrimary Maintenance Primary Maintenance Primary Maintenance Primary Maintenance OUT Front Z-RIDER Zero Turning Hydro Drive Series