Cub Cadet 5000 Series, 5254 Series manual Engine Information and Maintenance

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SECTION 5: ENGINE INFORMATION AND MAINTENANCE

KAWASAKI LIMITED WARRANTY

CALIFORNIA AND FEDERAL

EMISSIONS CONTROL SYSTEMS

SMALL OFF-ROAD ENGINES

The California Air Resources Board, the Environmental Protection Agency (EPA) , and Kawasaki Motors Corp., U.S.A. (hereinafter “Kawasaki”) are pleased to explain the Emission Control Systems Warranty on your Kawasaki small off-road engine. In California and other states, new small off-road engines must be designed, built and equipped to meet the stringent anti-smog standards. Kawasaki must warrant the emission control system on your small off-road engine for the period of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road engine. Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exists, Kawasaki will repair your small off-road engine at no cost to you including diagnosis (if the diagnostic work is performed at a Kawasaki small off-road engine dealer), parts and labor.

OWNERS WARRANTY RESPONSIBILITIES. The following obligations must be fulfilled by the owner to maintain the validity of the Kawasaki California / EPA Emission Systems Warranty:

(a)As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Kawasaki recommends that you retain all receipts covering maintenance on your small off-road engine, but Kawasaki cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

(b)You are responsible for presenting your small off-road engine to an authorized Kawasaki small off-road engine dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

(c)As the small off-road engine owner, you should also be aware that Kawasaki may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

d)If you have any questions regarding your warranty right and responsibilities, you should contact Kawasaki Motors Corp., U.S.A., Consumer Services Department, 5080 36th Street S.E., Grand Rapids, MI 49512, (616)949-6500.

1.COVERAGE. Kawasaki warrants to the initial owner and each subsequent purchaser that the small off-road engine is free from defects in material and workmanship which cause a failure of a warranted part for a period of two years. Kawasaki is liable for damages to other engine components caused by the failure of a warranted part still under warranty. The 1995 and later small off-road engines are warranted for two years in California. In all other states, 1997 and later model year small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Kawasaki. This warranty time period shall begin on the date the small off-road engine is delivered to the initial purchaser, or on the date the small off-road engine is first placed in service.

Warranty defects shall be remedied during customary business hours at any authorized Kawasaki small off- road engine dealer located within the United States of America. Any manufacturer-approved replacement part may be used in the performance of any warranty maintenance or repairs on emission-related parts, and must be provided without charge to the owner if the part is still under warranty. Any part or parts replaced under this warranty shall become the property of Kawasaki.

The emission related warranted parts are specifically defined by the California Air Resources Board’s Emission Warranty Parts List. (EPA’s regulations do not include a parts list, but EPA considers emission- related parts to include all parts listed here.) These warranted parts are: carburetor and internal parts, spark advance/retard system, cold start enrichment system, magneto or electronic ignition system, catalytic converter, intake manifold, exhaust manifold, air cleaner element, and spark plugs if failure occurs prior to the first required scheduled replacement, hoses, clamps, fittings, gaskets, sealing devices, mounting hardware and tubing used directly in these parts.

Since emission related parts may vary slightly from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts.

2.LIMITATIONS. This Emission Control Systems Warranty shall not cover any of the following:

(a) Repair or replacement required as a result of (i) misuse or neglect, (ii) lack of required maintenance, (iii) repairs improperly performed or replacements improperly installed, (iv) use of replacement parts or accessories not conforming to Kawasaki specifications which adversely affect performance and/or durability, (v) alterations or modifications not recommended or approved in writing by Kawasaki.

(b) Replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point.

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Contents Important Read Safety Rules and Instructions Carefully Operator’s ManualTo the Owner Table of ContentsCalling Service Information Recording Model and Serial Number Information Rops Information PlateImportant Safe Operation Practices General OperationSlope Operation Do notChildren Safety Frame RopsService Operating the PTOPage PTO Warning Label Located on Rear PTO Shield Safety LabelsBattery Warning Label Located Under Hood Roll Over Warning Label Located on RIGHT/REAR FenderControls and Features Steering Wheel PTO SwitchIgnition Switch Throttle HandleHand Holds Seat Adjustment LeverPTO Reverse Override Switch Transmission 4WD Shift LeverDifferential Lock Pedal Hazard Light SwitchHeadlight Switch Choke Control KnobParking Brake Indicator Light Battery Indicator LightEngine Coolant Temperature Light PTO Indicator LightRollover Protective Structure Rops Safety Interlock SystemOperation Fueling the TractorStarting the Engine NEW Tractor BREAK-IN ProceduresThrottle Handle Slow Fast PTO Switch ‘OFF’ Position Stopping the Engine Using Jumper Cables to Start EngineCold Weather Starting Driving the TractorLOW Using the Forward and Reverse PedalsUsing the HI/LO Range Shift Lever Driving on Slopes Using the Differential Lock PedalUsing the 4WD Shift Lever Differential Lock PedalEngaging the PTO Using the Hydraulic Lift LeverUsing the PTO Reverse Override Switch LightingHazard Lights Using the TOP Link Retainer HookUsing the Three Point Hitch Removing the Rear PTO CoverUsing the Hitch Plate Tractor WeightingAdjusting the Seat Belt AdjustmentsAdjusting the Seat Three Point Hitch AdjustmentsAdjusting Front Wheel TOE-IN ARM Brake Pedal Brake Disc HEX NUT Adjusting the BrakesInternal Cotter PIN JAM NUT Ferrule RH Brake ROD Gauge General Information MaintenanceLubrication Table APILubrication and Maintenance Chart Illustration Lubrication and Maintenance Chart Service Intervals Operation toAccessing the Engine Compartment General Battery InformationBattery Maintenance Battery RemovalCharging the Battery Battery StorageServicing Electrical System Head Light Bulb ReplacementHazard Bulb Replacement LensesRelays Accessing the Fuse CenterInstrument Panel Fuses Main FuseHydraulic System Filter Part No Access Hole Transmission Filter FenderChecking TRANSMISSION/HYDRAULIC System OIL Level OIL Fill Plug OIL Level Sight HoleChanging the Hydro Transmission and Hydraulic System OIL Hydraulic System OIL Filter Transmission Drain PlugChanging Front Axle and Final Reduction Gear Case OIL Check Front Axle OilCheck Final Reduction Gear Case Oil OIL Fill PLUG/DIPSTICK Front Axle Full MarkWheel LUG NUT Torque Lubrication of Drive ShaftLubrication of FWD Drive Shaft Front Axle Drain PlugTire Inflation Chart Tire MaintenanceMaintenance of the Rollover Protective Structure Rops Removing the Tractor from Storage Front of EngineTractor Storage Engine Information and Maintenance Limited Liability Checking Engine OIL Level Engine Maintenance Cleaning the EngineCleaning the Radiator Screen and Radiator HEX Drain Cock Engine Valve Adding Engine OILChanging the Engine OIL and Filter Coolant Full Mark ADD Mark ReservoirChecking Engine Coolant Level Remote Radiator CAP Filler Neck Overflow HoseInspection of Cooling System Hoses Changing the AIR CleanerPaper Element AIR Cleaner Body Base Seal Changing the Engine CoolantServicing the Spark Plugs Servicing the Foam PrecleanerServicing the Paper Element Changing the Fuel FilterSpecifications Hydraulic Lift System Power Take-OffGeneral Dimensions BrakesOptional Equipment and Accessories Description Model NumberCUB Cadet LLC Post Office BOX CLEVELAND, Ohio