Graco 3000cc, 4000cc Changing the TSL, Cutaway of TSL Reservoir, and Fill Lines

Page 6

Changing the TSL

Changing the TSL

Check the condition of the TSL and the level in the res- ervoir every week, minimum. TSL should be changed at least every month.

Part No. 206995 Throat Seal Liquid (TSL) carries resi- due from the pump rod into the reservoir. Discoloration of the TSL fluid is to be expected during normal opera- tion. After some time the TSL will thicken and darken, and must be replaced. Thick, dirty TSL will not pump through the lines and will harden in the pump wet-cup.

How long TSL lasts depends on which chemicals are used, how much is used, what pressure, and condition of the pump seal and rod.

A drop in the level of TSL in the reservoir indicates that the throat packings are starting to wear. Add TSL to the reservoir and keep the level above the Minimum fill line. Monitor the usage and condition of the TSL. If pumped material bypasses the throat packings and enters the TSL reservoir, replace the packings.

To change the TSL:

1. Shut off the pump.

To avoid the buildup of static charge, do not rub the plastic bottle with a dry cloth while it is attached to the pump. Remove the bottle to clean, if needed.

2.Remove and empty the reservoir bottle. Clean any residue.

3.Clean screen (Z) of inlet check valve (53c). If check valves are not sealing and dirty TSL is getting into the wet-cup, replace the check valves (53c, 53d). See FIG. 1.

NOTE: Order Check Valve Repair Kit 24F404. Kit parts are marked with a symbol, for example (53b‡).

4.Fill the reservoir to the Maximum fill line with Throat Seal Liquid (TSL).

5.Run pump. Each time pump rod reaches bottom of stroke, check that some TSL is pumped from reser- voir through wet-cup and back to reservoir.

Outlet Check Valve

Maximum Fill Line

 

(53d‡)

 

53b

 

 

Minimum Fill Line

Inlet Check Valve (53c‡)

Z

TI15853b

TI15857

FIG. 1. Cutaway of TSL Reservoir, and Fill Lines

6

3A0540L

Image 6
Contents Ball Lowers Contents ModelsBall Lowers Cross Reference Chart CurrentFire and Explosion Hazard Personal Protective Equipment Changing the TSL Cutaway of TSL Reservoir, and Fill LinesReplace the Throat Packings Without Disconnecting Lower RepairShield Disassembly/Reassembly TSL Pump Troubleshooting Problem Cause SolutionTSL Pump Repair if present Lower Disassembly Seat Puller Kit 220384Inlet Seat with Pressure Relief Valve See Throat Packing Detail Exploded View of LowerCutaway View of Lower Lower Reassembly Age the sealComponent Rupture Hazard Repair Repair Parts Shields shipped loose3000cc Lowers Throat Packing DetailClick here to return to repair kit 4000cc Lowers Description 24F451 24F453 24F452 24J888 QtyInlet Check nylon, sst, fluoroelastomer Repair Kits, Related Manuals, and Accessories Technical Data Graco Standard Warranty Graco Information