Graco Inc 800-699, 800-700, 800-698, 308-530 Reassembly, Packing Models, High Pressure Seal Models

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Reassembly:

V–Packing Models:

1.Lubricate high pressure packing area in manifold.

2.Insert male adapter with notches down and “v” side up.

3.Lubricate v–packings and install one–at–a–time with grooved side down.

4.Next install female adapter with grooved side down.

5.Examine seal case o–ring and replace if worn. Lubricate new o–ring before installing.

6.Thread seal case into manifold and tighten with key wrench.

High Pressure Seal Models:

1.Lubricate seal area in manifold.

2.Carefully square seal into position by hand with the metal grooved side up.

3.Examine seal case o–ring and replace if worn. Lubricate new o–ring before installing.

4.Next secure high pressure seal into position by threading seal case into manifold. Tighten seal case with key wrench.

Low Pressure Seal–All Models:

1.Examine seal for wear or broken spring and lace if necessary.

2.Install low pressure seal in seal case with garter spring down.

3.Reinstall snap ring. Be certain snap ring is a tight fit. Replace if it can be easily turned.

4.Replace manifold on pump as described and torque per chart.

Servicing Crankcase Section

1.While manifold, plungers and seal retainers are removed, examine crankcase seals for wear.

2.Check oil level and for evidence of water in oil.

3.Rotate crankshaft by hand to feel for smooth bearing movement.

4.Examine crankshaft oil seal externally for drying, cracking or leaking.

5.Consult factory or your local distributor if crankcase service is evidenced.

 

 

Torque Chart

 

 

 

 

 

 

 

 

 

Pump Part

 

Thread

 

Tool Size

 

Torque

 

 

 

 

 

 

 

Plunger

 

M5

 

11 mm hex

 

80 in. lbs.

Retainer

 

 

 

 

 

 

 

 

 

 

 

 

 

Manifold

 

M8 x 1.25

 

13 mm hex

 

125 in. lbs.

 

 

M10 x 1.25

 

17 mm hex

 

217 in. lbs.

 

 

M10

 

17 mm hex

 

217 in. lbs.

 

 

 

 

 

 

 

Valve

 

 

24 mm

 

75 ft. lbs.

Covers

 

 

 

27 mm

 

75 ft. lbs.

 

 

 

 

 

308–530 ￿9

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Contents Rev a 1535 2040 2540800-698, Series a 800-699, Series aTerms IndexPressure Relief Procedure General SafetySpray Gun Safety Devices Moving Parts HazardEquipment Misuse Hazard Hose SafetyFuel and Emission Hazards System PressureSet Up Installation1535 Check for Shipping DamageStartup Follow the Pressure Relief Procedure Trigger Safety LatchInstalling and Changing Spray Tips Pressure Relief Procedure MaintenanceSHUTDOWN, Flushing Storage Interval What to doProblem Troubleshooting ChartParts Drawing Hydra-Cleanr1535 Pressure WasherPart Description QTY Parts ListHydra-Cleanr2040 Pressure Washer WASHER, Flat 3/8 804-249 Assembly incl 802-139 Hydra-Cleanr2540 Pressure Washer FILTER/STRAINER Replacing the O-Ring Gear Reducer Service ModelReplacing the Gasket Replacing the Oil SealBearing Gear Reducer ModelReplacing the Oil Seals Gear Reducer Service Models 2040Gear Reducer Models 2040 Pump Assembly, 1500 psi 804-101 Kit Repair Kit Description Qty 804-102Pump Assembly, 2000 psi 804-096 Kit Repair Kit Description Qty 804-100Pump Assembly, 2500 psi 804-097 804-234 STUD, Retaining 6mm x 64,5mmKit Repair Kit Description Qty 804-098 Servicing the Seals Pump Service ModelServicing the Valves Torque Chart Pump Part Thread Tool Size ReassemblyServicing the Plungers Servicing Crankcase Section308-530 Reassembly Pump Service Models 2040Servicing the Pumping Section Servicing the Seals and V-PackingsPacking Models ReassemblyHigh Pressure Seal Models Low Pressure Seal-All ModelsDownstream Chemical Injector KIT 800-117 AccessoriesModel Technical DataGraco INC. P.O. BOX 1441 MINNEAPOLIS, MN Graco WarrantyImportant Phone Numbers

800-700, 308-530, 800-698, 800-699 specifications

Graco Inc is a renowned manufacturer specializing in fluid handling systems used in a variety of applications, particularly in industries such as construction, automotive, and manufacturing. Among their extensive product lineup, models 800-699, 800-698, 308-530, and 800-700 stand out for their innovative features and advanced technologies.

The Graco 800-699 is a versatile air-operated double diaphragm pump designed for high efficiency and reliable performance. Its robust construction includes a corrosion-resistant housing ideal for handling tough fluids. The pump can effectively operate at various pressures, making it suitable for tasks ranging from transferring chemicals to applying coatings. With its easy maintenance design, operators can quickly access key components, minimizing downtime.

Model 800-698 shares similar attributes but is distinguished by its emphasis on portability and ergonomic design. This pump model is lightweight and features a compact form factor, allowing easier transport and setup for mobile applications. Its intuitive controls enable precise flow rate adjustments, giving operators enhanced control over their fluid-handling tasks. Additionally, it is designed for compatibility with a wide range of fluids, enhancing its versatility across different applications.

The 308-530 model is notable for its electric-driven technology. This feature makes it ideal for environments where compressed air is not available or where a quieter operation is required. The 308-530 is equipped with advanced control systems that optimize energy consumption without compromising performance. Moreover, its integrated safety features ensure reliable operation while protecting both the equipment and the operator.

Finally, the Graco 800-700 represents the pinnacle of efficiency in fluid transfer systems. This model utilizes state-of-the-art technology to provide faster flow rates and improved material compatibility. The 800-700 is engineered to handle a wide range of viscous materials, making it perfect for heavy-duty applications. The modular design allows for easy upgrades, ensuring users can keep pace with emerging technologies without extensive disruptions to their operations.

Collectively, these Graco models embody a commitment to quality, durability, and user-friendly design, allowing companies to streamline their processes and enhance productivity in fluid handling tasks. With ongoing advancements and a focus on customer satisfaction, Graco Inc continues to be a leader in this industry.