Graco 3000 psi, Series B, 3400 psi Pump Service, Valves, Pumping Section, Servicing the Plungers

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Pump Service

Repair kits are available. See Pump Repair Kits on page 13. For the best results, use all parts in the kits.

Relieve the pressure (see page 5) before you proceed with service.

NOTES:

DThe following metric wrenches are needed:

10 mm, 13 mm, and 30 mm.

DThere are two tool kits to aid in servicing the pump. Kit 800298 is used to ease installation of packings. Kit 800271 includes the items in 800298 and tools to aid in the removal of packing retainers.

Valves

NOTE: For a set of six valves, order 801472.

1.Remove the hex plug from the manifold using a 30 mm wrench.

2.Examine the o-ring under the hex plug and replace it if it is cut or distorted.

3.Remove the valve assembly from the cavity; the assembly may come apart.

4.Install the new valve. Install the o-ring and hex plug; torque to 75 ft-lb (103 NSm).

NOTE: Retorque the plug after 5 hours of operation.

Pumping Section

1.Remove the eight capscrews and lockwashers from the manifold using a 13 mm wrench.

2.Carefully separate the manifold from the crankcase.

NOTE: You might have to tap the manifold lightly with a soft mallet to loosen it.

CAUTION

To avoid damage to the plunger or seals, keep the manifold properly aligned with the ceramic plungers when you remove it.

3.Carefully examine each plunger for any scoring or cracking, and replace as necessary.

Servicing the Plungers

NOTE: Plunger repair kit 801474 is available to replace retainers, o-rings, washers, and backup rings for three cylinders.

1.Loosen the plunger retaining screw five to six turns using a 10 mm wrench. Push the plunger towards the crankcase to separate the plunger and retaining screw.

2.Remove the screw from the plunger, and examine the o-ring, backup ring, and copper bearing/gasket washer. Replace these parts, if necessary.

3.Remove the plunger and flinger from the plunger shaft. Clean, examine, and replace parts as necessary.

4.Inspect the plunger shaft for oil leakage from the crankcase. If leaking is obvious, replace the oil seals. Otherwise, DO NOT remove these seals because they cannot be reused. Oil Seal Kit 801473 is available for replacing the seals.

5.Lightly grease the flinger (and the oil seal if it is being replaced), and replace on the plunger shaft. Then install the plunger.

8 308524

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Contents Pressure Washer Model 308524This manual contains important warnings and information Table of Contents SymbolsMoving Parts Hazard Setup Set UpCheck for Shipping Damage Connect to Water SupplyStartup Pressure Relief ProcedureOperation Trigger Safety Latch Installing and Changing Spray TipsTrigger Safety Latch Spray Tip Number Spray Pattern Fan AngleMaintenance Maintenance ChartWater Sandblasting Shutdown, Flushing, and StoragePump Service ValvesPumping Section Servicing the PlungersServicing the V-Packings Pressure Washer Parts Description Qty BlastingPump Parts Pump Parts Pump Repair KitsTroubleshooting Problem Cause SolutionTechnical Data 3235Toll Free Graco Standard WarrantyGraco Phone Number
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