Raypak 105B installation instructions Code Requirements, Base Installation, Important Notice

Page 8

PART 2 - INSTALLATION / SERVICE INSTRUCTIONS

SECTION 1

RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the Bill of Lading when signing for equipment. Remove the heater from the carton and if it is damaged, report the damage to the carrier immediately.

On occasion, we ship some items loose. Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify model and serial number of heater. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak pool/spa heater. If there are any questions that this manual does not answer, please contact the factory or your local Raypak representative.

SECTION 2

GENERAL SPECIFICATION

The heater is interchangeable and can be used either indoor or outdoors. The appropriate top designated for that type of use is required. If desired, the top can be changed at a later date to change from outdoor to indoor or vice versa. Millivolt heaters contain a self-generating electrical system operating between .25 and .75 volts.

AMBIENT TEMPERATURE RATING OF HEATER COM- PONENTS

Millivolt Heater with Honeywell Gas Valve +32°F to+175°F

Millivolt Heater with Robertshaw Gas Valve 0°F to +175°F

Electronic Ignition Heaters* -32°F to +175°F

*Requires 120V or 240V power supply

Rated inputs suitable for up to 2000 feet elevation. For elevations above 2000 feet, reduce input 4% for each 1000 feet above sea level, as high elevation reduces combus- tion performance.

SECTION 3

INSTALLATION INSTRUCTIONS

IMPORTANT NOTICE

These instructions are intended for the use of qualified personnel only, specifically trained and expe- rienced in the installation of this type of heating equip- ment and related system components. Installation and service personnel may be required by some states to be licensed. If your state is such, be sure your contractor bears the appropriate license. Persons not qualified shall not attempt to fix this equipment nor attempt repairs according to these instructions.

WARNING: Improper installation, adjustment, altera- tion, service or maintenance may damage the equip- ment, create a hazard resulting in asphyxiation, explo- sion or fire, and will void the warranty.

CODE REQUIREMENTS

NOTE: The heater should not be located in an area where possible water leakage will result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recom- mended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1, and the National Electrical Code, ANSI/NFPA 70.

BASE INSTALLATION

Heater must be mounted on a level surface. It can be installed on combustible flooring. Heaters must not be installed on carpeting.

WARNING: Do not install within 3 feet of a Heat Pump or an outdoor condensing unit. Strong air intake from these equipment can disturb the combustion process and cause damage or personal injury.

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Contents Operating and Installation Instructions Contents For Your Safety Read Before Operating Before START-UPBurners WaterTo Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Electronic Ignition Systems Operating InstructionsWater Pressure Switch After START-UPVisual Inspection Main Burner FlameWinterizing the SPA Heater Pool & SPA Water ChemistryBasic Tips if Heater will not Fire Cold Weather OperationBase Installation Ambient Temperature Rating of Heater COM- PonentsCode Requirements Important NoticeOutdoor Heaters ClearancesALL Heaters High Wind Conditions Outdoor Units onlyIndoor Heaters IndoortopVenting Connections StepOutdoortop ScrewsVent Piping Z223.1GAS Supply Connections Pipe Sizing for GAS ConnectionsPlumbing for Water Connections Electronic Intermittent Ignition Device System IID Electrical WiringMillivolt System Wiring Diagram Millivolt Units Wiring Diagram KEYWiring Diagram I.I.D. Units Ignition Device HoneywellWiring Diagram IID Units Ignition Device RobertshawCONTROLS/ADJUSTMENTS Replacements Pressure SwitchTemperature Controls General Location of ControlsPilot Safety High LimitsHigh Limit Removal TWO Speed PumpsPilot Removal and Cleaning Burner Drawer RemovalGAS Valve Removal Main Burner and Orifice RemovalTube Cleaning Procedure Tube Replacement ProcedureDesooting Procedure Combustion Chamber RemovalTrouble Shooting Guide Mechanical for Qualified Service Personnel onlyElectrical Millivolt Troubleshooting Honeywell S8600 High VoltageReplacement Parts List Raypak, Inc Agoura Road Westlake Village, CAIID 12-P 13-P 14-P 15-PPage Page Warranty Exclusion

105B specifications

Raypak 105B is a well-engineered boiler designed for various heating applications. Known for its efficiency and reliability, the Raypak 105B is a preferred choice among professionals in both residential and commercial settings.

One of the main features of the Raypak 105B is its compact design. Measuring in at a size that allows for easy installation, it is ideal for locations where space is at a premium. The unit's lightweight materials contribute to a reduced load on structural components of buildings, making it an efficient option for retrofits and new installations alike.

The Raypak 105B operates on advanced technology that ensures optimal performance and energy efficiency. The unit boasts a high thermal efficiency rating, which translates to lower operational costs for users. Its innovative control system monitors and adjusts the heating output, ensuring that the boiler operates at peak efficiency while maintaining comfort.

Another significant characteristic of the Raypak 105B is its built-in hydrostat. This feature automatically controls water temperature, providing a safeguard against overheating and improving overall safety. The unit's durable stainless steel heat exchanger enhances the longevity of the product while also resisting corrosion, a common issue in boiler systems.

In terms of environmental considerations, the Raypak 105B is designed to meet or exceed industry standards for emissions. This not only helps users comply with regulations but also contributes to a reduced carbon footprint. Additionally, the natural gas or propane options add versatility in terms of fuel choice, catering to a wide range of applications.

Ease of maintenance is another advantage offered by the Raypak 105B. The unit is designed to provide straightforward access to key components, minimizing operational downtime when servicing is needed. This thoughtful design element supports both residential and commercial needs, ensuring reliability in various settings.

In summary, the Raypak 105B stands out due to its compact design, high thermal efficiency, advanced control systems, and robust safety features. With its focus on longevity, ease of maintenance, and environmental compliance, the Raypak 105B continues to be a leading choice for efficient heating solutions in diverse applications. Its reputation for reliability makes it a trusted option for those in need of dependable heating solutions.