Crown Audio CL Series, CH Series operation manual Power Supply Operation

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CH and CL Series Power Amplifiers

5 Principles of Operation

normally runs at very low speed when the amplifier is idling or when it is being used for low to moderate duty work. If the amplifier is delivering large amounts of power into low impedance loads, the heatsinks or transformer may heat up enough to increase the speed of the fan to medium and possibly to high speed. If the temperature continues to increase, the TLC circuit uses the compressor to reduce the gain of the input stage and thus reduce the power dissipated by the amplifier. As a further protective measure, if the temperature contin- ues to rise (due to blocked airflow for example), the amplifier will stop running and keep the fan on high speed to quickly bring the temperature back to an operational level.

If a signal presented at the input of the amplifier will not be passed through to the output, the Fault LED will blink to get your attention. The turn-on delay, for example, will cause each channel’s LED to blink because the amplifier remains in standby for a few seconds before it allows audio output.

An RJ11 modular jack is mounted on the back panel. Pins 2 and 5 are connected to an opto- isolator that is always in a low-resistance state whenever the unit is on and happy. Should a fault be detected or should the amplifier lose AC power, the opto-isolator will change to a high resistance, allowing the user to remotely detect the status of the amplifier.

The Signal Presence Indicators tap the signal chain just before the level controls and prior to the power amplifier chain. They are not ampli- fier output indicators and should only be used to indicate the presence of signal to the ampli- fier front end.

The Clip indicators are driven from the output of the compressor circuitry and light to indicate the onset of audible distortion. The Power indi- cator LED is driven from the low-voltage sup- ply.

5.2.2 Power Supply Operation

AC power enters the amplifier through a power cord equipped with an IEC (unplugable) con- nector. It then is passed through the EMI filter. Circuits that use switching technology will nor- mally send a small amount of high-frequency noise back down the power cord and into the power distribution system. This noise must be removed in order to sell the unit in certain parts of the world. Since the CH4/CL4 is a worldwide product, the EMI filter removes this noise so that it does not exit the box.

The power then enters the Power Factor Cor- rection (PFC) Boost stage. This stage is what allows the CH4/CL4 to be plugged into any outlet in the world without any modifications to the amplifier. The PFC stage uses switching power supply technology to take whatever AC line voltage comes in, convert it to DC and boost it to 400 Volts. The circuit also uses intelligence to draw the current from the line sinusoidally and in phase with the line voltage. This reduces the load on the power companies and also allows the amplifier to pull more peak power from the power source (the outlet). The power is drawn in small amounts 62,500 times each second and is used to provide power to the isolation stage and to fill the large energy reservoir capacitors.

The power then goes to the “buck” isolation stage. This stage takes the 400 Volt PFC volt- age and, again using switching power supply technology, converts it down (“bucks” it down) to the level needed to power the audio output stage. The isolation stage also satisfies a safety requirement by providing isolation, using a transformer, between the AC mains power and the power that is delivered to the speakers. The isolation stage moves power 125,000 times each second from the primary to the secondary to power the audio output stage and keep its large energy reservoir capacitors full.

In order to keep the power supply controllers, protection circuits, and the audio signal path components powered, another switching power supply is used, this one also running at 125 kHz. This one is also a “buck” type supply in that it takes voltage from the 400 Volt PFC bus and converts it down to the low voltages needed. This circuit also uses a transformer to provide safety isolation.

Like the audio signal path parts of the amplifier, there are many ways that the power supply pro- tects itself. Part of the start-up time delay men- tioned above occurs while the power supply is ramping up all of its voltages (soft-start) so that large inrush currents are avoided. Current lim- iters and over-current detectors are used to protect the power supply output devices. The power supply will also detect severe brownouts and shut off the supply until the brown-out is over if the line voltage is drastically less than normal.

Operation Manual

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Contents Some models may be exported under the name Amcron CH and CL SeriesUse only with a cart, stand, tripod, bracket, or Important Safety InstructionsEMC Standards Safety StandardCrown International, Inc European Representatives Name and AddressTable of Contents Features How to Use This ManualWelcome Unpack Your Amplifier Install Your Amplifier SetupChoose Input Wire and Connectors Choose Output Wire and ConnectorsReinstall no-touch cover to maintain safety Model CH4 Models CH1 and CH2 Switch SettingsWire Your System Models CH1 & CH2 Stereo Mode Refer to .5 for output connector pin assign- mentsModels CH1 & CH2 140V Bridge Mode Model CH4 Stereo Mode Model CH4 Bridge ModeInputs Connect input wiring to Channel Models CL1 & CL2 Stereo Models CL1 & CL2 Bridge ModeModel CL4 Stereo Mode Model CL4 Bridge ModeInputs Connect input wiring to CH1 Connect to AC Mains All Models How to Parallel the Inputs in Stereo ModeStartup Procedure Screw terminalOperation PrecautionsCH and CL Series Front Panel Controls and Indicators Operation Speed Fan-On-Demand Indicators If the amplifier output stage stops operatingControls Advanced Features Options SST-4622 SST-3632SST-4632 Location of Fault Jack Fault MonitoringAttenuation in dB Precision Detented Level ControlsCH1, CH2, CL1 and CL2 Principles of OperationModels CL1 & CL2 Circuit Block Diagram Power Indicator LED is driven from the low-voltage supplyModel CH4 Circuit Block Diagram CH4 and CL4 Audio Signal PathModel CL4 Circuit Block Diagram Power Supply Operation Troubleshooting Amplifier output wires have developed a short circuitFlashing 120V/60 Hz Units, Bridge mono mode Specifications600W KHz at rated THD Ohms 560WOhms 450W Ohms 275WModel CL1 & CL2 CH and CL Series Power Amplifiers Models CH4 & CL4 Damping Factor Typical Output Impedance Following equation is used to calculate thermal dissipation AC Power Draw Thermal DissipationAC Power Draw Thermal Dissipation AC Power Draw Thermal Dissipation CL2 Service 12/01 WarrantyWorldwide Except USA & Canada Mo/day/yr FaxThis page Intentionally Left Blank Model Individual or Business Name Phone # Fax #‰ Personal/Consumer ‰ Business/Corporate