Troy-Bilt 644A Featuresandcontrols, Introduction, Engine Controls, Wheel Drive Pins, Freewheel

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SECTION3: FEATURESANDCONTROLS

_

operating your machine,

ARNING:

Before

carefully readand understand all safety, controls and operating instructions in this Manual,the separateEngine Owner'sManual,and on the decalson the machine. Failureto follow these instructions can result in serious personal injury.

INTRODUCTION

This Section describes the location and function of the controls on your tiller. Refer to the following Section, Operationfor de- tailed operating instructions.

Practice using these controls, with the en-

gine shut off, until you understandthe op- eration of the controls and feel confident

with each of them.

ENGINE CONTROLS

Referto the enginemanufacturer'sEngine Owner'sManual (included in the tiller liter- ature package)to identify the controls on your engine.

ForwardClutch Bail

ReverseClutch Control

 

(Model 644A)

 

gulator

 

Handlebar Height Adjustment

Wheel Drive Pin (oneachwheel)

Figure 3-1: Tiller features and controls. See separate EngineOwner's Manual to identify

engine controls.

Forward Clutch Bail (all models) or the Re- verse Clutch Control (Model 644A) is en- gaged.

IMPORTANT:Thecontrol for stopping the engine is located onthe engine.

WHEEL DRIVE PINS

Eachwheel is equippedwith a wheel drive pin (A, Figures3-2 and 3-3) that secures the wheel to the wheel shaft (B). The wheelscan be positioned in either a WHEELDRIVEor a FREEWHEELmode.

either of the wheelsto bein the

_ WARNING: Neverallow FREEWHEELposition when the

engineis running. Always put both wheelsin the WHEEL DRIVEposition before starting the engine.

Failureto comply could cause loss of tiller control, property damage,or personal injury.

Beforestarting the engine,put both wheels in the WHEELDRIVEposition by inserting the wheel drive pins through the wheel hubs andthe wheel shaft. Doingso "locks" the wheels to the wheel shaft, causing the wheelsto turn when either the

Usethe FREEWHEELmode only when the engineis not running, in FREEWHEEL,the wheel drive pins are placed only through the holes in the wheel shaft (not the wheel hubs), thus allowing the wheels to turn freely when you manually movethe tiller.

To place the wheels in WHEELDRIVEor

FREEWHEEL:

1.Stop engine,disconnectsparkplug wire from sparkplug andallow engineto cool.

tiller on its side when changing

_ WARNING: Donotplace

wheel drive positions. Doing so could result in gasoline leaking from the fuel tank.

Failureto follow this instruction could result in personal injury or property damage.

2. Raiseone wheel about one inch off the ground and place asturdy support under the transmission.

3.Removehairpin cotter (C,Figures3-2 and 3-3) from wheel drive pin (A).

4.FORWHEELDRIVEMODE(Figure3-2): Slide wheel outward and align holes in

Figure3-2: WHEELDRIVEposition.

wheel hub (D, Figure 3-2) and wheel shaft (B). Insert wheel drive pin (A) through wheel hub (D) and wheel

shaft (B). Securewheel drive pin with hair- pin cotter (C) by pushing hairpin cotter in as far as it will go. Repeatwith the other wheel and then removethe support from beneaththe transmission.

5.FORFREEWHEELMODE(Figure 3-3): Slidethe wheel inward andinsertthe wheel drive pin (A, Figure3-3) only through the hole in the wheel shaft (B). Secure wheel drive pin with hairpincotter (C) by pushing hairpin cotter in as far as it will go. Repeat for the other wheel and then removethe support from beneath the transmission.

lO

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Contents Formno -00585C Troy-Bilt LLC, P.O. BOX361131CLEVELAND,OHIO44136-001915/04 Findingmodelnumber ForwardClutchBailReverseClutchControl SafetySafetyAlert Symbol Models644APowerif thewheels are in the Freewheel Tiller, usingone handon the handleAvoidusing downwardpressureon TillerMayheusedontedllerandengine OperatingSymbolsHotSurfacesWarning Bail Engaged DisengagedInspectunit AssemblyAssemblysteps TOOLS/ MaterialsneededInstall Forward Clutch CableInstall Reverse Clutch Cable Model 644A only While preventingthe cable adjuster from turningAdjuster SpringandEl-/ AUU IVlUI UH UIL OIL LevelTires unitswithpneumatictires Thetiller is shipped withoutoil in the en- gineIntroduction FeaturesandcontrolsWheel Drive Pins Engine ControlsReverseclutchcontrol Handlebar Height AdjustmentForwardclutchbail BailE. OnlyMode1644Ahavea ReverseBREAK-INOPERATION OperationStarting and Stopping Dlebarssidewaysto turntiller Operatingthe TillerStoppingthe Tillerand Engine AvoidTilling Soggy,Wet Soil Tilling DepthsLet the Tiller Dothe Work AvoidMaking Footprints Thoroughlypulverizethe soilRead the followingrecommendationsbeforetilling on slopes Clearingthe TinesLoading and UnloadingtheTiller Tilling Up and DownSlopesVertical Tilling Wahning Do notTerraceGardening Loading and Unloading TillerUnloading the tiller into a Maintenance Drain the oil from the engine BolotinesTo Drain theTransmissionGear Oil Removethe left-side wheelSqueezetheForwardClutch Bailagainst Checkingand AdjustingForwarddrive Belt Tension Handlebarsee -4 and reForwardclutch Bail Adjustment EnginecleaningAircleanerservice Engine OIL ServiceStore unit in aclean, dry area SparkplugserviceThrottleleveradjustment OFF-SEASONSTORAGEProblem CorrectionM13 AForModel640C BForModel644A Description1418 Partno 749-04193 Bumper B 710-0395Partno Description Front I11 AForModel640C BForModel644A DescriptionTine Shaft Hold TinesWith Blunt EndTowardYouPage TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019