Troy-Bilt 640C, 644A manual Install Forward, Clutch Cable

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A

J

B

Fig. 2.2: Attachhandlebar.

drive pin (M) through the wheel shaft only (not through the wheel hub). Secure the wheel drive pin with the hairpin cotter (L), pushing the hairpincotter in as far as it will go. The wheel should now spin freely

(freewheel) on the wheel shaft. Repeat with the other wheel.

4.Usethe handlebarto roll the tiller to a flat area.

IMPORTANT: Beforestarting the engine, the wheels must beplaced in the WHEEL DRIVEposition (pins through wheel hubs andwheel shaft). This procedure is describedin WheelDrive Pinsin Section3.

°-! °

Fig. 2-3: Wheel in FREEWHEELposition

STEP 4: INSTALL FORWARD

CLUTCH CABLE

1.Carefully unwrap the forward clutch ca- ble(cable without an attached knob) from its shipping position and slide the thin ca- blewire (T,Fig. 2-4) into the slot in the ca- blebracket. Push the cable connector (U, Fig. 2-4) upthrough the holein the bracket until the groove in the connector snaps into place.

2.Threadthe #10-24 hex nut (Z, Fig. 2-5) halfway onto the screw (V) which runs through the spring (W, Fig. 2-5).

3.Threadthe screw (V) into the cable ad- juster (X).

Fig. 2-4: Installing forward clutchcable bracketand cable.

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Contents Formno -00585C Troy-Bilt LLC, P.O. BOX361131CLEVELAND,OHIO44136-001915/04 Findingmodelnumber Models644A SafetySafetyAlert Symbol ForwardClutchBailReverseClutchControlTiller Tiller, usingone handon the handleAvoidusing downwardpressureon Powerif thewheels are in the FreewheelBail Engaged Disengaged OperatingSymbolsHotSurfacesWarning MayheusedontedllerandengineTOOLS/ Materialsneeded AssemblyAssemblysteps InspectunitClutch Cable Install ForwardSpringand While preventingthe cable adjuster from turningAdjuster Install Reverse Clutch Cable Model 644A onlyThetiller is shipped withoutoil in the en- gine OIL LevelTires unitswithpneumatictires El-/ AUU IVlUI UH UILEngine Controls FeaturesandcontrolsWheel Drive Pins IntroductionBailE. OnlyMode1644Ahavea Reverse Handlebar Height AdjustmentForwardclutchbail ReverseclutchcontrolBREAK-INOPERATION OperationStarting and Stopping Dlebarssidewaysto turntiller Operatingthe TillerStoppingthe Tillerand Engine Thoroughlypulverizethe soil Tilling DepthsLet the Tiller Dothe Work AvoidMaking Footprints AvoidTilling Soggy,Wet SoilTilling Up and DownSlopesVertical Tilling Wahning Do not Clearingthe TinesLoading and UnloadingtheTiller Read the followingrecommendationsbeforetilling on slopesTerraceGardening Loading and Unloading TillerUnloading the tiller into a Maintenance Removethe left-side wheel BolotinesTo Drain theTransmissionGear Oil Drain the oil from the engineHandlebarsee -4 and re Checkingand AdjustingForwarddrive Belt Tension SqueezetheForwardClutch BailagainstEngine OIL Service EnginecleaningAircleanerservice Forwardclutch Bail AdjustmentOFF-SEASONSTORAGE SparkplugserviceThrottleleveradjustment Store unit in aclean, dry areaCorrection ProblemDescription M13 AForModel640C BForModel644A1418 749-04193 Bumper B 710-0395 PartnoPartno Description Front I11 Description AForModel640C BForModel644AHold TinesWith Blunt EndTowardYou Tine ShaftPage TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty