Troy-Bilt 644A, 640C manual Findingmodelnumber

Page 2

TABLEOFCONTENTS

Content

 

Page

Content

Page

Customer

Support

2

Maintenance

17

Safety

 

3

Off-season Storage

21

Assembly

 

6

Troubleshooting

22

Features

and Controls

10

Parts List

23

Operation

 

12

Warranty

Back Cover

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by looking at the rear of the tine shield. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized service dealer.

Copy the model number here:

OTRDV-BILT T,OV-BmLTLLC Copy the serial number here:

P. O. BOX 361131

www.troybilt.comCLEVELAND,OH44136

330-558-7220

,.1-800-520-552_

CUSTOMERSUPPORT

Please do NOTreh/m the l/nit to theretailer withoutfirst contactingCustomerSupport.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit troy-bilt.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available.

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If you prefer to reach a Customer Support Representative, please call 1(800) 520-5520.

The engine manufacturer is responsible for all engine-related issues with regard to performance, power-rating, specifications, warranty and service. Please refer to the engine

manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more information.

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Contents 15/04 Troy-Bilt LLC, P.O. BOX361131CLEVELAND,OHIO44136-0019Formno -00585C Findingmodelnumber ForwardClutchBailReverseClutchControl SafetySafetyAlert Symbol Models644APowerif thewheels are in the Freewheel Tiller, usingone handon the handleAvoidusing downwardpressureon TillerMayheusedontedllerandengine OperatingSymbolsHotSurfacesWarning Bail Engaged DisengagedInspectunit AssemblyAssemblysteps TOOLS/ MaterialsneededInstall Forward Clutch CableInstall Reverse Clutch Cable Model 644A only While preventingthe cable adjuster from turningAdjuster SpringandEl-/ AUU IVlUI UH UIL OIL LevelTires unitswithpneumatictires Thetiller is shipped withoutoil in the en- gineIntroduction FeaturesandcontrolsWheel Drive Pins Engine ControlsReverseclutchcontrol Handlebar Height AdjustmentForwardclutchbail BailE. OnlyMode1644Ahavea ReverseStarting and Stopping OperationBREAK-INOPERATION Stoppingthe Tillerand Engine Operatingthe TillerDlebarssidewaysto turntiller AvoidTilling Soggy,Wet Soil Tilling DepthsLet the Tiller Dothe Work AvoidMaking Footprints Thoroughlypulverizethe soilRead the followingrecommendationsbeforetilling on slopes Clearingthe TinesLoading and UnloadingtheTiller Tilling Up and DownSlopesVertical Tilling Wahning Do notUnloading the tiller into a Loading and Unloading TillerTerraceGardening Maintenance Drain the oil from the engine BolotinesTo Drain theTransmissionGear Oil Removethe left-side wheelSqueezetheForwardClutch Bailagainst Checkingand AdjustingForwarddrive Belt Tension Handlebarsee -4 and reForwardclutch Bail Adjustment EnginecleaningAircleanerservice Engine OIL ServiceStore unit in aclean, dry area SparkplugserviceThrottleleveradjustment OFF-SEASONSTORAGEProblem CorrectionM13 AForModel640C BForModel644A Description1418 Partno 749-04193 Bumper B 710-0395Partno Description Front I11 AForModel640C BForModel644A DescriptionTine Shaft Hold TinesWith Blunt EndTowardYouPage TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019