MTD 12211, 12212 owner manual ADD Motor OIL to Engine, Check Transmission Gear OIL Level

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Section 2: Assembly

R

Completed

Connection

Figure 2-8: Forward clutch control spring connection to forward control linkage.

A

Figure 2-9: Adjusting forward clutch control cable.

3.The cable is pre-adjusted at the factory, but must be checked for correct tension as explained next:

The forward clutch spring coil (between points “A” in Figure 2-9) measures 2" in length when neither Forward Clutch Control Lever is pulled up. Lift either Forward Clutch Control Lever up against the handlebar and measure the length of the coil. Tension is correct if the length of the extended coil is 2-1/2" (points A, Figure 2-9). The forward clutch cable needs adjustment if the extended coil length is less than 2-1/2". See Checking and Adjusting Forward Clutch Belt Tension in Section 5 for a procedure. If the measurement is greater, there is no need to adjust as long as the unit oper- ates correctly when moving Forward.

STEP 5: CHECK TRANSMISSION GEAR OIL LEVEL

The transmission was filled with gear oil at the factory. However, be sure to check the oil level at this time to make certain it is correct.

IMPORTANT: Do not operate the tiller if the gear oil level is low. Doing so will result in severe damage to the transmis- sion components.

1.With the tiller on level ground, pull the Depth Regulator Lever (L, Figure 2-10) back and then slide it to the second notch from the top. NOTE: If the lever does not move, lift the tine hood flap and look for a plastic tie securing the lever in place. Cut and remove the tie.

L

Figure 2-10: Put lever in second notch.

2.Remove the oil level check plug (M, Figure 2-11) on the left-side of the trans- mission. (Due to dried paint on the plug threads, it may require some force to remove the plug the first time.) The gear oil level is correct if oil starts to flow out of the hole as the plug is removed. If so, securely reinstall the plug.

M

Figure 2-11: Gear oil level check plug.

3.If oil does not flow from the check hole, add oil as follows:

N

Figure 2-12: Adding gear oil.

NOTE: Do not use automatic transmission fluid or motor oil in the transmission.

(a)Clean area around the fill hole (N, Figure 2-12) and unscrew gear oil fill plug.

(b)If adding only a few ounces of gear oil, use API rated GL-4 or GL-5 gear oil having a viscosity of SAE 140, SAE 85W-140 or SAE 80W-90. If refilling an empty transmission, use only GL-4 gear oil having a viscosity of SAE 85W-140 or SAE 140.

(c)Using a clean funnel, slowly add gear oil until it flows from the gear oil level check hole (N, Figure 2-12).

(d)Reinstall and tighten securely the gear oil fill plug (M, Figure 2-11).

STEP 6: ADD MOTOR OIL TO ENGINE

The tiller is shipped without oil in the engine.

IMPORTANT: Do not start the engine without first adding motor oil. Severe engine damage will result if the engine is run without oil.

1.Refer to the separate Engine Owner’s Manual for motor oil specifications and capacities.

2.With the unit on level ground, move the Depth Regulator Lever (L, Figure 2- 10) up or down until the engine is level.

3.Add motor oil as described in the Engine Owner’s Manual.

4.Move the Depth Regulator Lever all the way down until the highest notch is engaged. This places the tines in the “travel” position.

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Contents 7HP Pony REAR-TINE Tiller Recoil Start Model shownSee Back Cover for Customer Service information Repairs, adjustments or inspections TrainingPreparation OperationUse slower engine speeds Maintenance and StorageKeep children and pets away To Avoid Serious Injury Operating SymbolsDecals Hardware BAG Parts List IntroductionInspect Unit Attach HandlebarsAttach Reverse Clutch Control Cable Attach Forward Clutch Control CableADD Motor OIL to Engine Check Transmission Gear OIL LevelCheck Hardware for Tightness Attach Wheel Gear LeverCheck AIR Pressure in Tires Electric Start Assembly Steps Battery Activation and ChargingAttach Battery Cables and Vent Tube Install BatteryConnect Wiring Harness KeyswitchEngine Controls Forward Clutch ControlWheel Gear Lever To Operate the Forward Clutch ControlHandlebar Height Adjustment To Adjust the Handlebar HeightReverse Clutch Control Depth RegulatorElectric Start Keyswitch Electric Start Model Engine ControlsEngine Throttle Control Lever Stop Stops the engine on recoil start models onlyPRE-START Checklist Starting and StoppingEngine BREAK-IN OperationOperating the Tiller Starting the EngineStopping the Engine Release all controls on the tillerTurning the Tiller Around For forward motion of the wheels and tinesFor reverse motion of the wheels and tines Stopping the Tiller and EngineLet the tiller do the work Tilling depthsAvoid tilling soggy, wet soil Avoid making footprintsTilling across slopes without using terraces Clearing the tinesTilling on slopes Tilling up and down slopesPower Composting Loading and Unloading the TillerRequired Maintenance Schedule ProcedureTiller Lubrication EveryTransmission Gear OIL Service Check HardwareCheck Tire Pressure Check for OIL LeaksEngine Cleaning Engine OIL ServiceAIR Cleaner Service CARBURETOR/GOVERNOR Control AdjustmentsBolo Tines Wheel Gear Cable AdjustmentOFF Season Storage Cutting Edge Tine Checking and Adjusting Forward Clutch Belt TensionChecking and Adjusting Tension on Clutch Belts Checking and Adjusting Reverse Clutch Belt Tension More Belt TensionInstalling Forward Clutch Belt Removing Forward Clutch BeltInstalling Reverse Clutch Belt Removing Reverse Clutch BeltBattery Maintenance Battery Care in ServiceBattery Storage Battery Removal and InstallationROW Marker BumperHILLER/FURROWER Troubleshooting Problem Possible Cause CorrectionQTY Models 12211Part Description See page 36, Ref 47, for attach Ment screw Parts List ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover 1917326 Part Description QTY Input Pinion Shaft & Gear Assembly Main Drive ShaftWheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Bolo TINES, Wheels Thicker than standard tinesElectric Start Assembly 1918831001 Battery Bracket 2322 ROW Marker AttachmentBumper Attachment ROW Marker Attachment & Bumper Attachment Row Marker Attachment optionBumper Description QTYHILLER/FURROWER Attachment Page Warranty Service Replacement PartsEngine Service and Repair Owner Registration Card
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