Generac 00784-2, 09290-4 owner manual Acoustics, Sound Insulating Materials

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Section 2 – Installation

PRIMEPACT 50 and 70 (50Hz) Recreational Vehicle Generators

If flexible metal conduit is used, it must be sealed internally at the end where it terminates inside the compartment’s electrical junction box.

NOTE:

Flexible metal conduit, due to its unique con- struction, is NOT vapor tight along its entire length.

Seams and joints of the galvanized steel (whether used as a liner or for the compartment itself) must be lapped and mechanically secured. Such seams may be manufactured, welded, bolted, riveted or screwed. Manufactured lock seams are shown in Figure 2.6. Installer constructed compartments typically utilize a standard lap joint.

Figure 2.6 – Types of Lock Seams

Do not install sound insulation or any absorbent material on the compartment floor interior. Such materials will become soaked with combustible or explosive vapors and liq- uids and will become a fire hazard.

Using a combination of sound insulating materials can often reduce noise more effectively than a single material. For example, a sheet of lead or visco-elastic material, along with a layer of other acoustical mate- rial, is more effective than when a single material is used.

2.2.4 ACOUSTICS

For additional noise abatement, the installer may wish to consider the following:

Using special sound insulating materials.

Construction of a special noise abatement compartment.

NOTE:

After the compartment has been metal lined and vapor sealed, line the compartment interior walls and ceiling with an approved, nonflammable sound insulating material. See Section 2.2.3.

Do not install any flammable material directly above or around the compartment. Heat, transferred through the compartment structure, may be sufficient to ignite, char or discolor seat cushions, fiberboard and other flammable materials. You may need to use approved nonflammable insulating materials in high temperature areas.

2.2.3 SOUND INSULATING MATERIALS

Once installers have determined that a compartment is properly constructed and metal lined, they can add acoustical material. This may include additional sealant or insulating material, to reflect noise away from the vehicle interior.

Sound insulating materials should be of a nonflam- mable type. One excellent insulating material is a 1- inch (25 mm) thick fiberglass having a 2-pound den- sity. When fiberglass is used, its coated side should face toward the compartment interior.

Any method used to reduce noise must not adversely affect the flow of cooling and ventilating air into or out of the compartment.

In addition to the effective use of sound insulating materials, construction of a special noise abatement compartment might be considered to reduce noise levels. Such a compartment might be constructed as follows (Figure 2.7):

Use 5/8-inch thick or 3/4-inch thick plywood in the compartment.

Construct the compartment floor of a double thick- ness of 5/8-inch or 3/4-inch plywood.

Line the compartment interior walls and floor, as well as the underside of the floor, with 26-gauge galvanized steel.

Vapor seal all compartment seams and joints.

Over the galvanized steel lining, install a combina- tion of acoustical materials as mentioned in Section 2.2.3.

To prevent fire or explosion, do not install any insulation or other absorbent materials on the interior or underside of the compartment floor.

Seal all compartment door edges to prevent noise leakage around the door perimeter.

Line the compartment door interior (except for air openings) with suitable, fireproof sound insulation (such as 1-inch (25 mm) thick fiberglass with a 2- pound density).

24 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionTable of Contents General Hazards Electrical Hazards Generator Identification Reference Number IdentificationGenerator Applicability InstallationSafety Generator AC Connection SystemEngine SpecificationsFuel Requirements Generator PP50G/PP70GAutomatic Choke Generator Control PanelOptional Remote START/STOP Panel Before Starting the Engine Starting the GeneratorStopping the Generator Protection Systems1 25-HOUR BREAK-IN Period Additional InformationOvervoltage Protection 2 25-HOUR CHECK-UPChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterCleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Screen Checking the Engine Spark PlugSpark Arrestor Muffler Cleaning the GeneratorBattery Maintenance WeeklyDrive Belt OUT of Service ProcedureRemoval from Service Exercising the GeneratorReturn to Service Wattage Reference GuidePrimepact 50 and 70 50Hz Recreational Vehicle Generators Part General Hazards Electrical Hazards Generator Engine Operating Speed Purpose and Scope ManualEquipment Description Standards BookletsPrimePact 50 Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Compartment SizeAcoustics Sound Insulating MaterialsCompartment Floor Cutouts Typical Noise AbatementCooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Compensating for Restrictions Testing the InstallationGasoline Fuel System Generator Fuel Supply Line Exhaust SystemFuel Tank Flexible Fuel Line Rigid Fuel LinesMufflers and Spark Arrestors Exhaust System SafetyElectrical Connections Type of Exhaust SystemGround Fault Circuit Inter Rupters Isolating Different Power SourcesPower Supply Cord Generator AC Connections18 Transfer Switch Isolation Method Battery Cables Optional AccessoriesRecommended Battery Battery Cable ConnectionsBefore Initial START-UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Lower Bearing Carrier Exploded Views and Parts Lists Bevelled Washer Exploded Views and Parts Lists Cylinder Assembly Exploded Views and Parts Lists Carburetor Assemby PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingRevised 10/05/01

00784-2, 09290-4 specifications

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