Chicago Electric 98391 manual Troubleshooting

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Troubleshooting

Problem

 

Possible Causes

 

Probable Solutions

Engine will not

Fuel Related:

Fuel Related: *

start

1.

No fuel in tank or fuel valve closed.

1.

Open fuel valve and fill fuel tank.

 

2.

Air trapped in fuel line/Filter.

2.

Bleed fuel line.

 

3.

Low quality or deteriorated, old

3.

Use only fresh #2 diesel fuel.

 

 

diesel.

 

 

 

4.

Not enough oil in crankcase.

4.

Add or replace oil.

 

5.

Dirty fuel passageways blocking

5.

Clean out passageways using

 

 

fuel flow.

 

diesel fuel additive or biocide.

 

 

 

 

Heavy deposits may require further

 

 

 

 

cleaning.

 

6.

Low oil sensor failure.

6.

Add oil, disconnect low oil

 

 

 

 

sensor, start engine and allow to

 

 

 

 

run for several minutes before

 

 

 

 

reconnecting the sensor.

 

7.

Generator is not on level surface.

7.

Move the generator to a level

 

 

 

 

surface to prevent low oil shutdown

 

 

 

 

from triggering.

 

8.

Load connected.

8.

Disconnect load.

 

9.

Air filter dirty.

9.

Change air filter.

 

10. Battery dead.

10. Replace battery.

Black smoke from

1.

Generator overloaded.

1.

Reduce load.

exhaust

2.

Oil in cylinder.

2.

Check oil level and drain excess

 

 

 

 

from crankcase.

 

3.

Contaminated diesel fuel.

3.

Treat engine with biocide.

 

4.

Fuel injection malfunction.

4.

Have the Generator serviced by a

 

5.

Clogged air filter.

 

qualified mechanic.

 

6.

Improper setting for specific altitude.

5.

Replace air filter.

 

 

 

6.

Have a qualified technician inspect/

 

 

 

 

reset the engine fuel system.

 

 

 

 

 

White smoke

1.

Water in fuel.

1.

Empty and clean fuel tank, fuel lines

from exhaust

 

 

 

and filter.

 

 

 

 

 

Generator runs

1.

Device connected is faulty.

1.

Check devices for problems.

but does not

2.

Engine overloaded.

2.

Turn off and unplug devices, shut

support all loads.

 

 

 

Generator off for several minutes,

 

 

 

 

restart generator, connect fewer

 

 

 

 

loads.

* Every time fuel system is serviced, replace the fuel filter.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

SKU 98391

For technical questions, please call 1-800-444-3353.

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Contents Distributed exclusively by Harbor Freight Tools For technical questions or replacement parts, please callContents Fuel injection pump Parts List & diagram Save This Manual Set up precautionsCarbon Monoxide Hazard Using an engine indoors Operating precautionsService precautions For technical questions, please call Location Basic SpecificationsSet Up Instructions Unpacking120V Gfci ControlsGrounding Operating InstructionsStarting the Engine SKU For technical questions, please call How to Shut Engine OffDecompression Handle Equipment Operation To Power Tools and EquipmentMounting Hole Pattern Shaft Size/Type Maintenance Procedures Technical SpecificationsServicing Air Filter Element Maintenance Storage Cleaning, Maintenance, Lubrication ScheduleDiesel Fuel and Microbes Troubleshooting AC output, but no Problem Possible Causes Probable Solutions Engine backfiresPart Description Qty Main assembly PartsRecord Product’s Serial Number Here Main Assembly Diagram Cylinder Block Assembly Parts List Cylinder block assembly diagram Cylinder head Assembly Parts List Diagram Cylinder Head Bonnet Parts List & diagram Piston & connecting Rod Parts List Diagram Crank shaft Flywheel Parts List Diagram Camshaft assembly Parts List & diagram Air cleaner assembly Parts List & diagram Oil System Parts List Diagram Fuel injection pump Parts List & diagram Fuel Nozzle Parts List Diagram Governor & Control System Parts List & Diagram Fuel tank and pipe Parts List & diagram Starting motor Parts List & diagram Muffler Parts List DiagramGenerator Parts List Diagram Control panel Parts List & diagram Wiring diagram Limited 1 year / 90 Day warranty United States Emission Control Defects Warranty Statement Emission Control System WarrantyAir Induction System