Poulan 96192002001 Service and Adjustments, To Adjust Snow Thrower Height, Chute Deflector

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SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before performing any service or ad- justments:

1.Be sure throttle is in STOP position.

2.Remove safety ignition key.

3.Make sure the augers and all moving parts have completely stopped.

4.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

3.Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as supplied with your snow thrower.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the deflector becomes damaged, it should be replaced.

WARNING: To avoid serious injury, never operate your snow thrower with the deflector removed or damaged.

•To change direction and/or distance snow is discharged, see “TO CONTROL SNOW DISCHARGE” in the Op- eration section of this manual.

SHEAR BOLTS (See Fig. 21)

AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger shaft with a shoulder/shear bolt and hex nut. Should a for- eign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other components. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

3.Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install 1/4-20 lock nut and tighten securely.

CAUTION: Do not substitute. Use only original equipment shear bolts as supplied with your snow thrower.

4.Connect spark plug wire to spark plug. Replace safety ignition key

IMPELLER SHEAR BOLTS

 

The impeller is secured to the impeller shaft with two (2)

 

capscrew/shear bolts and hex nuts. Should a foreign object

 

or ice become lodged in the impeller, the capscrews are

 

designed to break, preventing damage to any other com-

 

ponents. If impeller does not turn when auger control lever

 

is engaged, check to see if the capscrews have sheared.

 

To replace the capscrew/shear bolts:

16

4. Connect spark plug wire to spark plug.

1/4-20

1/4-20 x 1-5/8

1/4-20 x 2

LOCKNUT

CAPSCREW /

SHOULDER /

 

SHEAR BOLT

SHEAR BOLT

 

IMPELLER HUB

SPACER

 

 

 

IMPELLER

 

 

SHAFT

 

 

 

AUGER

 

 

HUB

1/4-20

 

 

LOCKNUT

AUGER HUB

AUGER SHAFT

FIG. 21

TO REMOVE BELT COVER (See Fig. 22)

1.Remove the two (2) screws securing belt cover to frame.

2.Remove belt cover.

3.Replace belt cover by installing cover and screws and tighten securely.

BELT

COVER

FRAME

SCREWS

FIG. 22

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Contents Model Number Snow ThrowerSafe Operation Practices for Walk-Behind Snow Throwers Table of Contents Assembly / PRE-OPERATION HOW to SET UP Your Snow ThrowerParts Packed Separately in Carton Remove Snow Thrower from CartonUnfold Upper Handle Install Speed Control ROD See FigsRemove plastic tie securing rod to lower handle Install Auger Control ROD See Figs Install Discharge Chute / Chute Rotater Head See FigInstall Chute Deflector Remote Control See Figs Check Tire PressureOperation Know Your Snow ThrowerPrimer Ignition KEYMeets A.N.S.I. Safety Requirements Deflector remote control lever used to changeAuger control lever used to engage auger motion throw snow Distance the snow is thrownHOW to USE Your Snow Thrower StoppingUsing the CLEAN-OUT Tool See Fig Power Steering Operation See FigTo Throw Snow See Fig Release the auger control lever and shut off the engineTo Adjust Skid Plates See Fig Before Starting the EngineCheck Engine OIL Level See Fig ADD Gasoline See FigSnow Throwing Tips To Start EngineBefore Stopping If Recoil Starter has FrozenMaintenance General RecommendationsBefore Each USE LubricationCleaning EngineService and Adjustments To Adjust Snow Thrower HeightChute Deflector Shear Bolts See FigTo Replace Belts See Fig Storage OtherTroubleshooting Exploded KEY Part Description Auger Housing Scraper BARAuger Bearing Bearing Plug420495X479 Auger 27 LH420496X479 Auger 27 RHDeflector Control Assembly Chute WeldmentDeflector Weldment Deflector SealLEVER/CABLE Rotator Assembly Rotator HeadRotator Pivot Bracket Pulley PivotLoop Handle RH Loop Handle LH405784X479 Pivot Support Weldment Spacer RetainerKnob RED Handle KnobImpeller ROD Assembly Traction ROD AssemblyShifter ROD TOP Shifter ROD BottomWire Harness Console PanelHeadlight Bezel Flood HeadlightRepair Parts Snow Thrower - Model Number PP10527ES Drive Speed Selector Assembly Drive Plate AssemblyEND Plate Bottom PAN01.03.002-A KEY Part Description ENGINE, TEC Model LH358SA-159628A409346X428 Frame 417014X428 Engine Mount PlateTraction Belt Belt CoverImpeller Belt Repair Parts Snow Thrower - Model Number PP10527ES Wheels Cable Bracket LH Cable Bracket RHCover Wheel Driver Retainer RingWheel Lobe Clutch SlideSafety Ignition KEY 35062181037 DECAL, DangerDECAL, Poulan PRO DECAL, DANGER, Deflector DECAL, DangerService Notes Limited Warranty

421281, 96192002001 specifications

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