Poulan 437986, 96192004201, PR624 owner manual Table of Contents

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6.When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7.Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Exercise extreme caution when operating on slopes.

9.Never operate the snow thrower without proper guards, and other safety protective devices in place and work- ing.

10.Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13.Disengage power to the collector/impeller when snow thrower is transported or not in use.

14.Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15.Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16.Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3.Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels, as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufac- tured to give best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity

.5 Gal (1,89 Liters)

and Type:

Unleaded Regular only

 

 

Oil Type

SAE 30 (above 50°F)

(API SG–SL):

SAE 5W-30 or 10W-30

 

(32° to 50°F)

 

SAE 5W-30 (below 32°F)

 

 

Oil Capacity:

16 Ounces (0,47 Liters)

 

 

Spark Plug:

F6RTC

Gap:

0.030" (0,762 mm)

 

 

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your snow thrower.

Follow the instructions under “Maintenance” and “Stor- age” sections of this owner’s manual.

TABLE OF CONTENTS

SAFETY RULES

2-3

 

MAINTENANCE

13-14

PRODUCT SPECIFICATIONS

3

 

SERVICE AND ADJUSTMENTS

15-17

CUSTOMER RESPONSIBILITIES

3

 

STORAGE

18

ASSEMBLY / PRE-OPERATION

4-7

 

TROUBLESHOOTING

19

OPERATION

8-12

 

REPAIR PARTS

20-37

MAINTENANCE SCHEDULE

13

3

WARRANTY

BACK COVER

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Contents Snow Thrower Model NumberSafe Operation Practices for Walk-Behind Snow Throwers Table of Contents Remove Snow Thrower from Carton Assembly / PRE-OPERATIONHOW to SET UP Your Snow Thrower Parts Packed Separately in CartonInstall Speed Control ROD See Figs Install Traction Drive Control ROD See FigsUnfold Upper Handle Install Auger Control ROD See Figs Install Discharge Chute / Chute Rotater Head See FigCheck Tire Pressure Ignition KEY OperationKnow Your Snow Thrower PrimerElectric start button used for starting the engine Meets A.N.S.I. Safety RequirementsTo USE Choke Control See Fig HOW to USE Your Snow ThrowerStopping To USE Fuel SHUT-OFF Valve See FigUsing the CLEAN-OUT Tool See Fig To Throw Snow See FigTo Move Forward and Backward See Fig Before Starting the Engine If Recoil Starter has Frozen Snow Throwing TipsTo Start Engine Before StoppingLubrication MaintenanceGeneral Recommendations Before Each USEEngine CleaningShear Bolts See Fig Service and AdjustmentsTo Adjust Snow Thrower Height Chute DeflectorTo Replace Belts See Fig Engine Speed To Adjust Cable Tension See FigTo Remove Wheels See Fig CarburetorEngine OIL StorageOther Fuel SystemTroubleshooting Exploded KEY Part Description Scrapper BAR Auger HousingAuger Assembly LH Auger Assembly RHSkid Plate RH Auger BearingBearing Plug Skid Plate LHPlastic Washer Knob BlackPOP Rivet WasherRotator Head LEVER/CABLE Rotator AssemblyCable Assembly Adjustable Cable Assembly Heat ShieldRepair Parts Snow Thrower - Model Number PR624 Handles 419797X431Lower Handle Handle Knob SpacerRetainer Knob REDShifter ROD Bottom Impeller RODTraction ROD Shifter ROD TOPTorsion Spring Console PanelInterlock Spring Interlock CAMRepair Parts Snow Thrower - Model Number PR624 Drive Rubber Ring AssemblyDrive Plate Assembly Speed SelectorClik PIN Axle ShaftRoll PIN 3/16 SprocketEngine Mounting Plate Complete LCT EngineFrame 427963X421Idler Pulley Impeller BeltTraction Belt Idler ARM Bracket432332X428 Repair Parts Snow Thrower - Model Number PR624 WheelsWheel Assembly LH 432331X428Safety Ignition KEY Snow Thrower - Model Number422663 Repair Parts Snow Thrower - Model Number PR624 Decals 181037DECAL, Danger Service Notes Service Notes Limited Warranty

PR624, 437986, 96192004201 specifications

The Poulan 96192004201,437986,PR624 is a versatile and powerful snow thrower designed for efficient snow removal during harsh winter conditions. This model stands out due to its robust features and cutting-edge technologies, making it a popular choice among homeowners and professionals alike.

One of the key features of the PR624 is its powerful 24-inch clearing width, which allows users to tackle large areas of snow effectively. The machine's heavy-duty auger system is engineered to break through dense, compacted snow, ensuring that even the toughest winter storms can be managed with ease. The adjustable chute is another significant attribute, enabling users to direct the discharged snow exactly where they want, whether onto driveways, sidewalks, or lawns.

Equipped with a reliable, high-performance engine, the PR624 offers impressive start-up capabilities and smooth operation. This snow thrower is designed to handle a variety of snow types, from light flurries to heavy, wet snow, making it a versatile tool for various winter conditions. The engine’s efficiency enhances its performance while reducing fuel consumption, contributing to both cost savings and environmental benefits.

The PR624 features a user-friendly control panel, allowing for simple adjustments and operations even in challenging weather conditions. Its ergonomic handles provide comfort during extended use, reducing fatigue for the operator. Furthermore, the intuitive gear shift options facilitate seamless transitions between different speeds, ensuring optimal maneuverability on driveways or walkways.

Safety is a top priority in the design of the Poulan 96192004201,437986,PR624. It is equipped with several safety features, including an emergency shut-off mechanism, that provides peace of mind during operation. The durable construction materials and thoughtful design also make this snow thrower capable of withstanding harsh winter elements, ensuring longevity and reliability over the years.

Overall, the Poulan 96192004201,437986,PR624 snow thrower is an excellent investment for anyone needing an efficient and reliable way to manage snow accumulation during the winter months. Its combination of power, ease of use, and thoughtful design makes it a standout choice in the realm of snow removal equipment.