Poulan 421916 owner manual Service and Adjustments, To Adjust Snow Thrower Height, Chute Deflector

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SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before performing any service or adjustments:

1.Be sure the on/off switch is in the OFF position.

2.Remove safety ignition key.

3.Make sure the augers and all moving parts have completely stopped.

4.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the deflector becomes damaged, it should be replaced.

WARNING: To avoid serious injury, never operate your snow thrower with the deflector removed or damaged.

To change direction and/or distance snow is discharged, see “TO CONTROL SNOW DISCHARGE” in the Op- eration section of this manual.

SHEAR BOLTS (See Fig. 19)

AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger shaft with a shoulder/shear bolt and hex nut. Should a for- eign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other components. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

3.Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt with spacer. Install 1/4-20 lock nut and tighten securely.

CAUTION: Do not substitute. Use only original equipment shear bolts as supplied with your snow thrower.

4.Connect spark plug wire to spark plug. Replace safety ignition key

IMPELLER SHEAR BOLTS

 

The impeller is secured to the impeller shaft with two (2)

 

capscrew/shear bolts and hex nuts. Should a foreign object

 

or ice become lodged in the impeller, the capscrews are

 

designed to break, preventing damage to any other com-

 

ponents. If impeller does not turn when auger control lever

 

is engaged, check to see if the capscrews have sheared.

 

To replace the capscrew/shear bolts:

16

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

3.Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as supplied with your snow thrower.

4.Connect spark plug wire to spark plug. Replace safety ignition key

1/4-20

1/4-20 x 1-5/8

1/4-20 x 2

LOCKNUT

CAPSCREW /

SHOULDER /

 

SHEAR BOLT

SHEAR BOLT

 

IMPELLER HUB

SPACER

 

 

 

IMPELLER

 

 

SHAFT

 

 

 

AUGER

 

 

HUB

1/4-20

 

 

LOCKNUT

AUGER HUB

AUGER SHAFT

FIG. 19

TO REMOVE BELT COVER (See Fig. 20)

1.Remove the two (2) screws securing belt cover to frame.

2.Remove belt cover.

Replace belt cover by installing cover and screws and tighten securely.

 

BELT

 

COVER

FRAME

SCREWS

FIG. 20

Image 16
Contents Model Number Snow ThrowerSafe Operation Practices for Walk-Behind Snow Throwers Table of Contents Chute Deflector Remote Control Parts Packed Separately in CartonAssembly / PRE-OPERATION HOW to SET UP Your Snow ThrowerRemove Snow Thrower from Carton Unfold Upper HandleInstall Traction Drive Control ROD See Figs Install Auger Control ROD See FigsInstall Chute Deflector Remote Control See Figs Install Discharge Chute / Chute Rotater Head See FigCheck Tire Pressure Operation Know Your Snow ThrowerPrimer Ignition KEYMeets A.N.S.I. Safety Requirements Recoil auxiliary starter handle used for starting engineHOW to USE Your Snow Thrower StoppingTo USE Choke Control See Fig To Control Snow Discharge See FigPower Steering Operation See Fig Using the CLEAN-OUT Tool See FigTo Move Forward and Backward See Fig To Adjust Skid Plates See Fig Before Starting the EngineScraper BAR See Fig Check Engine OIL Level See FigSnow Throwing Tips To Start EngineBefore Stopping If Recoil Starter has FrozenMaintenance General RecommendationsBefore Each USE LubricationSnow Thrower CleaningEngine Service and Adjustments To Adjust Snow Thrower HeightChute Deflector Shear Bolts See FigTo Replace Belts See Fig Storage OtherTroubleshooting Exploded KEY Part Description Auger Housing Auger Assembly 30 LHAuger Assembly 30 RH Scrapper BARAuger Bearing Bearing PlugDeflector Control Assembly Chute WeldmentDeflector Weldment Deflector SealLEVER/CABLE Rotator Assembly Rotator HeadRotator Pivot Bracket Pulley Pivot419798X479 Loop Handle LHSpacer Knob REDHandle Knob Washer 3/8Impeller ROD Assembly Traction ROD AssemblyShifter ROD TOP Shifter ROD BottomWire Harness 405784X479 Pivot Support WeldmentConsole Panel Headlight BezelRepair Parts Snow Thrower Model 961940007 96194000701 Drive Speed Selector Assembly Drive Plate AssemblyEND Plate Bottom PAN01.03.002-A Engine Model 20M314-0927-E1 409346X428 Frame Weldment 417015X428 Engine Mount PlateTraction Belt Belt CoverImpeller Belt Cover Wheel Driver Retainer RingWheel Lobe Clutch SlideCable Bracket LH Cable Bracket RHSafety Ignition KEY 193071181037 DECAL, DangerService Notes Limited Warranty HOP

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