Simplicity 1693646 555M manual Roller Chain Replacement, Shear PIN Replacement, Keeper link, Pins

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ROLLER CHAIN REPLACEMENT

NOTE: This procedure does not apply to models that use an “endless” chain.

1.Remove gas from fuel tank and run engine until it stops running from lack of fuel.

2.Disconnect spark plug wire and fasten it away from the spark plug.

3.Tilt the snowthrower forward and carefully rest unit on the auger end.

4.Rotate the wheel to locate the roller chain master link.

5.Remove the keeper link, master link and chain.

6.Install new chain and master link as shown in Figure 30.

7.Return snowthrower to upright operating position.

8.Connect spark plug wire and fill fuel tank.

Service

Keeper link

(Must install towards wheel side

with open end trailing.)

Master link

Direction of travel

Figure 30. Roller Chain Master Link

SHEAR PIN REPLACEMENT

Under most circumstances, if the auger strikes an object which could cause damage to the unit, the shear pin will break. (This protects the gear box and other parts from damage.)

The shear pins are located on the auger shaft as shown in Figure 31. To replace the shear pins, tap out broken pin with a pin punch, and install a new shear pin and cot- ter pin. Spread the legs of the new cotter pin fully. Do

NOT replace shear pins with anything other than the correct grade replacement shear pin. See the REPLACEMENT PARTS section at the back of this man- ual for the correct part numbers. (Use of bolts, screws or a harder shear pin will lead to damaged equipment.)

WARNING

Shear

Pins

Figure 31. Shear Pin Replacement

Do not go near the discharge chute or auger when the engine is running. Do not run the engine with any cover or guard removed.

AUGER SHAFT BEARING

REPLACEMENT

If auger shaft bearings need replacement, proceed as follows:

1.Pry off the E-ring (Figure 32).

2.Remove the washers, then pull the bearing out of the housing and off the shaft.

3.Apply a coating of grease to inside diameter of bear- ings.

4.Install new bearing by aligning bearing flat sides with flat sides in housing.

5.Install washers. Install a new E-ring securely in shaft

Washer(s)

E-ring

Bearing

Figure 32. Auger Bearings

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Contents Simplicity Technical Publications Department at 414 How to use this file...Operators ManualsThis page Intentionally Blank Models OPERATOR’S ManualPage Table Of Contents Safety Rules GeneralPreparation Operation Maintenance & StorageSafety Signs & Decals Safety DecalsAdditional Decals Control Reference Chart Snowthrower ControlsEngine Controls Manual Start ControlsStarting Controls Units with Optional Electric StartScraper Height Control Ground Speed ControlsAuger Control Deflector ControlsChecks Before Each START-UP OperationOperation Starting the EngineThrottle Operating the SnowthrowerGround Speed Selector Engine SpeedScraper BAR & Skid Shoes DeflectorKlik-Pin Inner Hole FREE-WHEELING Traction Drive LockAfter Each USE Klik-Pin Outer HoleCheck Auger Gear Case Lubrication Normal CareOFF-SEASON Storage Starting After StorageFriction Disc Regular MaintenanceLubrication Driv e DiscMaintenance Records Engine starts hard or runs poorly ServiceTroubleshooting Engine fails to startThrown far enough Scraper bar does not clean hardAuger does not stop when auger Auger rotates, but snow is notRun-In Adjustment Speed Selector Pivot ADJUST- MentTraction Drive Clutch ROD Adjustment Initial AdjustmentAuger Drive Clutch ROD Adjustment Drive Belt AdjustmentRelease Auger Control. Auger must stop within 5 seconds Belt Cover Checking Auger Belt & Belt Guide AdjustmentsAdjusting Auger Drive Belt Auger ControlLower Cover Removed For Clarity Drive Belts and ReplacementAdjusting Auger Belt Guide Traction Drive Belt ReplacementAuger Drive Belt Replacement Drive Belt ReplacementKeeper link Roller Chain ReplacementShear PIN Replacement PinsChecking Tire Pressure Discharge Chute Worm Assembly AdjustmentDrive Auger HousingOverall Dimensions & Weight EngineCommon Replacement Parts AccessoriesTechnical Manual Availability