Siemens 200 instruction manual Table of Contents

Page 3

Table of Contents

 

The MultiRanger 100 and 200

1

MultiRanger 100

1

MultiRanger 200

1

The Manual

1

Manual Symbols

2

Configuration Examples

2

Specifications

3

Installation

8

Mounting

8

Mounting Locations

8

Mounting Instructions

9

Wall Mount

9

Cable routed through a conduit:

10

Panel Mount

11

Mounting the Enclosure

12

MultiRanger Board

13

Installing the Battery

13

Installing SmartLinx Card

14

Wiring

15

Terminal Board

16

Cables

16

Transducers

17

Relays

17

Temperature Sensor

18

mA Input [MR 200 only]

18

mA Output

18

Level System Synchronization

19

Power

19

Digital Communications

20

RS-232 Serial Connection

20

RS-485 Serial Connection

20

Discrete Inputs

21

Operating the MultiRanger

22

RUN Mode

22

Readings in RUN Mode

23

Status Parameters

24

Controlling the Display

25

Adjusting the primary reading for four-digit LCD readout:

25

Auxiliary Reading

25

Multiple Readings [MR 200 only]

26

PROGRAM Mode

27

Starting PROGRAM Mode

27

i

 

Table of Contents

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Contents Multiranger Instrumentation described, variations Technical data subject to changeThis document is available in bound version Manual for agreement withTable of Contents Dolphin Plus Toolbar Buttons Iii Set Relays to First in First OUT Fifo Assist MRStarting Pumps by Rate of Level Change MR Open Channel Monitoring OCM 100 Communication Appendix a Single Parameter Access SPA Vii Coaxial Transducer Extention Connecting a transducer with RG62 coaxial extension cableViii Set the MultiRanger to Ignore the Bad EchoMultiRanger 100/200 MultiRanger 100Manual MultiRangerConfiguration Examples Manual SymbolsMounting SpecificationsPower SpecificationsAccuracy ResolutionTemperature Compensation Temperature ErrorOutputs Approvals WeightInputs EnclosureMaximum CableRecommended InstallationMounting Mounting LocationsMounting the Enclosure Enclosure DimensionsMounting Instructions Wall MountTighten the glands to form a good seal Cable routed through a conduitCable exposed and entering through the cable glands Unscrew the glands and attach them loosely to the enclosureCutout Dimensions Panel MountCutout Instructions Panel Mount Dimensions Mounting the EnclosureHelpful hint Close and secure enclosure lid Installing the BatteryMultiRanger Board Open the enclosure lidInstalling SmartLinx Card Wiring WiringMultiRanger Connection Cable Type Terminal BoardCables Please do not overtighten the screwsRelay Ratings Power FailureTransducers RelaysSensor only. Leave Temperature SensorMA Input MR 200 only MA OutputLevel System Synchronization PowerDigital Communications RS-232 Serial ConnectionRS-485 Serial Connection Discrete Inputs Operation RUN ModeRUN Mode Operating the MultiRangerOperation Key Readings in RUN ModeIcons indicating index type Item 1 edited in Program mode Icon Index TypeValues Status ParametersAction Adjusting the primary reading for four-digit LCD readoutControlling the Display Auxiliary ReadingChanging Number Scrolling Speed Setting the Default Auxiliary ReadingMultiple Readings MR 200 only Parameter Index Value DescriptionTo activate Program from RUN mode, press Program and then Program ModeStarting Program Mode Hand ProgrammerOperation Keys Programming Mode Programmer KeysDigit Totalizer toggle MR 200 only Compatible with product software versions 1.06 and earlier1 Dolphin PlusButton Action Dolphin Plus Toolbar ButtonsSee P900 for Software Revision Number 7ML19981FB06 Simatic Process Device Manager PDMDevice Description Compatible with product software versions 1.07 and later1Activating the MultiRanger Changing ParametersHelpful Hints Maximum Using Units or Percent %Security Parameters TypesDisplay Readout Parameter ResetDefault Values Master Reset P999Changing ParametersDolphin Plus Index Number Accessing a Parameter IndexParameter Indexing MultiRanger DisplayPrimary Index Accessing a Secondary IndexExample Setting P1113 = Primary and Secondary IndexesParameter Starting MeasurementSingle Point Models Example MR 200 onlyIndex Value Description Dual Point ModelsAverage or Differential MR 200 only Operation Index DescriptionFailsafe Dimensions MR 200 onlyMeasurement Conditions Response RateRelay Function AlarmRelays General IntroductionMiscellaneous PumpRelay Types Relay StatesRelay Related Parameters Relay Status Non Run ModesRelay Activation Relay Wiring TestEnergizes the relay Relay FailsafeRelay Logic is Modified HOLd Keeps the relay in the current stateValue Parameters Affected Preset ApplicationsBackup Level Override Backup Level Override ParametersBackup Level Override Wiring the Discrete Inputs Discrete InputsProgramming the Discrete Input Logic MA I/O MA I/OMA Input MR Level Reading ParametersVerifying the mA Range MA LI/OCalibrating 4 mA Output Calibrating 20 mA OutputReadings Volume MRTank Shape and Dimensions VolumeLevel P054 Characterization Chart MRExample Chart P051All level readings Which the volumes are knownDetermines the volumes which MultiRanger 200 onlySet the Common Parameters AlarmsAlarms LevelRate MR Setting Simple Level AlarmsAlarm Designation Setting a Filling Rate AlarmParameter Index Value Cable FaultTemperature MR Bounds/ Out of Bounds Range MRLoss of Echo LOE This shows a high alarmExample Sewage Wet Well Setting a Pump Down GroupSetting a group of three pumps to pump down a wet well Pump ControlSetting a Pump Up Reservoir Group Set Relays to Alternate Duty AssistSet the on Setpoints 4m Sets the three setpoints for the pump relays 3m By using index 0 all six relays are set atSet the Relay OFF Setpoints Sample valuesSet the Relay OFF Setpoints MR Other Pump Control AlgorithmsSet Relays to Fixed Duty Assist Set the Relay on Setpoints MREver run at one time Set Relays to Fixed Duty Backup MRSet Relays to Alternate Duty Service MR Fixed Duty BACKUP. Only one pump willP112 P113 P121 P132 Optional Pump ControlsStarting Pumps by Rate of Level Change MR Pump Control ParameterRotating Pumps by Service Ratio MR Single and Dual Point MRTime Totalizing Pumped Volume MR Setting Independent Failsafe ControlsSet in RUN Mode Setting a Pump to Run On MR Setting the Pump Start Delays MRReducing Wall Cling MR Groups Pumps Three and Four Setting a Flush Valve MRGrouping Pumps MR Groups Pumps One and TwoInformation Available Parameter Access Tracking Pump UsageRelay Controlled by Communications Setting a Rake Control Rake Screen Control MRPoint Three Level Distance = h1 -h2 Screen Control Setting the Common ParametersSet Relays 2 to 4 Level Alarms Set Relay 1 Operate RakeCounter Formula External Totalizers and Flow Samplers MRRelay Contacts TotalizerOperation Units Source Parameter Based on Volume and TimeFlow Sampler Source of units depends on the operationExponential P600 = Dimensional P600 = 2,3,6,7Open Channel Monitoring OCM MR Common ParametersP603 P006 P007 P605 Setting Zero HeadChannel Monitoring Examples on the following pages show both methodsSetting Totalized Volume Applications Supported by MultiRangerBS-3680 / ISO 1438/1 Thin plate V notch weir P605 P608 BS-3680 / ISO 4359 Rectangular FlumePlan View 4 to 5 x hmax hmax = P007 P600 P602Application Information Palmer Bowlus FlumeFlume height D FlumeFlume Size Diameter in feet Point of Measurement Cminches FlumeWeir Profile Applicable Weir ProfilesStandard Weirs P600 Exponential Function P601Transducer P006 Non-Applicable Weir ProfilesParshall Flume Sized by throat width Set on solid foundationMaximum Head preset P007 Leopold Lagco FlumeLeopold Lagco Flume Cut Throat Flume Cut Throat FlumeZero Flow Universal Calculation SupportTypical Flow Characterization P611 Linear Flow Curved Head P610These weirs could require universal calculation Example FlumesExample Weirs Trapezoidal Dual Range nested ParshallSimulating a Single Measurement Testing the ConfigurationTesting the Configuration SimulationNo effect Checking Volume Characterization MRChecking OCM Flow Characterization MR PressApplication Test CheckoutTesting the Configuration Communications MultiRanger CommunicationsMultiRanger Communication Systems Optional SmartLinxCardsPort Connection Location Interface Communication SystemsCommunication Ports ModbusData rate of 115.2 Kilo baud SmartLinxP770 Modbus RTU slave P771 P770 Dolphin P772Ports 1 Communications InstallationWiring Guidelines Comms InstallationComputer DB-9 male RJ-11 to DB 9 converter To connect the unit to a modem using an RS-232 jackPort 1 RS-232 RJ-11 Jack Port 2 RS-485P771 Network Address Configuring Communication Ports ParametersTo connect the unit to a modem using an RS-485 port P770 Port ProtocolP775 Stop Bits P772 Baud RateP773 Parity P774 Data BitsHanging Up P779 Modem Inactivity TimeoutP778 Modem Available P782 Parameter Index LocationModbus Register Types Modbus Register MapRegister Map for Most Common Data Type Description Start Data Type ReadWord Order R40,062 Map ID R40,063Modbus Register Types Description Start Input/Output R41,070 R41,143 Product ID R40,064Point Data R41,010 R41,031 Totalizer R41,040 R41,043MA Output R41,110-41,111 Discrete Inputs R41,070Relay Outputs R41,080 MA Input R41,090 MRPump Starts R41,470 R41,475 Pumped Volume R41,440 R41,443 MRPump OFF Setpoint R41,430 R41,435 Pump Hours R41,450 R41,461Usually, the parameters are all read / write Parameter Access R43,998 R46,999Indexing the Parameter Access Area Format Register # Parameter #Examples are Reading ParametersGlobal Index Method P782 = Parameter Specific Index Method P782 =Writing Parameters Format Registers Format Words R46,000 to R46,999Global Index Method P782 = Parameter-Specific Index Method P782 =Decimal Offset Example FormatDecimal Unsigned Double Precision Integer UINT32 Data TypesNumeric Values Bit ValuesTwo registers are read as a 32-bit integer Yy = value % 256 128 where % is the modulus operatorSplit Values One example is P807, Transducer Noise, whereNumber Text Message as displayed on LCD Text MessagesRelay Function Codes P111 Only MultiRangerControl Relay Function Code Number P111 Modbus Responses Error HandlingError Handling Error HandlingError Handling Communication Troubleshooting GenerallySpecifically Address Description MappingReading Parameters Communication Appendix aWriting Parameters Format RegisterBits Values Description Currently the MultiRanger has two error codes available Error CodesParameters Parameter ReferenceMultiRanger 100 and MultiRanger Helpful HintsUp to 7 2 Index types# of indexes Transducer2Single Point Model Dual Point Model Quick Start P001 to P007P000 Lock P001 OperationDual Point Model Use P002 MaterialFor DPD and DPA Programming MR Single Point Model UseP003 Maximum Process Speed P004 TransducerDetermines level change reaction Specifies measurement units used for dimensional values P005 UnitsP006 Empty Volume P050 to P055 MR P007 SpanSets the range levels to be measured Parabola Bottom Volume calculation not requiredPreset Flat Level Bottom P050 Tank Shape MRExamples P051 Maximum Volume MREntering a Level Breakpoint P052 Tank Dimension a MRP053 Tank Dimension L MR P054 Level Breakpoints Universal Volume Calculation MRP060 Decimal Position Typical volume calculationsEntering a Volume Breakpoint Display and Reading P060 to P062Range -999 to P061 Convert Reading MRP062 Offset Reading P607 Flowrate DecimalBackup Level Override P064 Reading Override EnableP065 Reading Override Value P069 Password P066 Override Time DelayP071 Failsafe Material Level P070 Failsafe TimerMaterial level reported when a Failsafe State is initiated Failsafe P070 to P072P072 Failsafe Level Advance Relays P100 to P119Setpoints P112, P113 P100 Preset Applications MRSix preset applications to configure or bench test the unit Control Functions P111P111 Relay Control Function Single Point Mode standardDual Point Mode optional P110 Level SourceValues For P111 Control Type Relay Control P112 Relay on Setpoint P116 Dead Band MR Distance above and below the bound alarm setpointsP113 Relay OFF Setpoint P115 Relay Interval Setpoint MRRelay States Value Logic AlarmPower Failure P118 Relay Output LogicPositive Logic P118 is preset to 2 which is positive logicP119 Relay Logic Test P121 Pump by Rate MRThis parameter only relates to relays with P111 = 54 or P122 Pump Service Ratio MRIndependent Relay Failsafe P129 P129 Relay FailsafeTo select an independent Relay Failsafe value Relay Function P111 Preset P129Advanced Pump Control Modifiers P130 to P137 MR P130 Pump Run-On Interval MRP131 Pump Run-On Duration MR P132 Pump Start Delay MRP133 Pump Power Resumption Delay MR Sets the minimum delay in seconds between pump startsP137 Pump Group MR P136 Wall Cling Reduction MRP170 Flush Pump MR Single Point ModeDual Point Mode Flush Systems P170 to P173 MRSets the number of pump cycles requiring flush control P171 Flush Cycles MRP172 Flush Interval MR P173 Flush Duration MRDetermines the mA output range MA Output P200 to P219P200 mA Output Range P201 mA Output FunctionP202 mA Output Allocation Displays current mA output value for the Point Number P203 mA Output Value / TransducerP210 0/4 mA Output Setpoint P201-mA Function Action SettingsIndependent mA Setpoints P210 and P211 MA Output Limits P212 and P213P214 4 mA Output Trim MA Output Trim P214 to P215P212 mA Output Min Limit P213 mA Output Max LimitP219 mA Output Failsafe MR MA Output Failsafe P219 MRMA Input P250 to P260 MR P215 20 mA Output TrimShows the mA input range of the connected mA device P250 mA Input Range MRP251 0 or 4 mA Input Level MR P252 20 mA Input Level MRP260 mA Raw Input MR Discrete Input Functions P270 to P275P253 Input Filter Time Constant MR P254 Scaled mA Input Value MRP275 Scaled Discrete Input Value Record Temperatures P300 to P303Standard Data Logging P300 to P321 P270 Discrete Input FunctionP300 Temperature, Transducer Maximum P301 Temperature, Transducer MinimumP302 Temperature, Sensor Maximum P304 Reading Max P303 Temperature, Sensor MinimumRecord Readings P304 and P305 Pump Records P309 to P312P312 Pump Run Ons MR P309 Pump RUN TimeP310 Pump Hours P311 Pump StartsP321 Flow Min MR Flow Records P320 and P321 MRLCD Totalizer P322 and P323 MR P320 Flow Max MRProfile Records P330 to P337 P322 LCD Total Low MRP323 LCD Total High MR Code Description P330 Profile RecordP333 Auto Record Interval P331 Auto Record EnableUse to enable/disable the Auto Profile Record function P332 Auto Record TransducerAuto Record on and OFF Setpoints P334 to P337 P334 Auto Record on SetpointP335 Auto Record OFF Setpoint P337 Auto Record LOE Time P336 Auto Record Filling / EmptyingP342 Start Ups Installation Records P340 to P342P340 Date of Manufacture P341 RUN TimeType of primary measuring device PMD used Open Channel Monitoring P600 to P621 MRP600 Primary Measuring Device MR Single Point Model DualP601 Flow Exponent MR Word on ExponentsExponent for the flow calculation formula Dimensions of the Primary Measuring Device PMD Example ExponentsPMD Type Exponent sample only Maximum flowrate associated with Maximum Head P603 P603 Maximum Head MRP604 Maximum Flow MR Level value associated with Maximum Flow, in Units P005Conditions Enter P605 Zero Head MRP606 Time Units MR P607 Flowrate Decimal MRMaximum number of decimal places to be displayed Million gallons / day Imperial Volume units used to display total flowP608 Flowrate Units MR Cubic metres / hour Cubic metres / day Cubic feet / secondFlowrate corresponding to each Head Breakpoint entered P610 Head Breakpoints MRP611 Breakpoint Flowrates MR Head vs. Flowrate P610 and P611Calibrates Zero Head P605 based on actual head measurements Procedure, with head steadyP620 Low Flow Cutoff MR P621 Auto Zero Head MRPumped Volume Totalizer P622 MR P622 Inflow / Discharge Adjust MROr discharge Totalizer features apply to MultiRanger 200 only Totalizer P630 to P645 MRP630 LCD Totalized Multiplier MR 100 1000 P633 LCD Totalized Decimal Position MRP640 Remote Totalized Multiplier MR Enter the maximum number of decimal places to be displayedP641 Flow Sampler Mantissa MR P642 Flow Sampler Exponent MREnter the mantissa Y for the exponent Z in the formula Enter the exponent Z for the mantissa Y in the formula Offset Adjusts the measurements by a fixed amountRange Calibration P650 to P654 P645 Relay Duration MROffset Calibration Condition for use of this featureP650 Offset Calibration P651 Sound Velocity CalibrationP653 Velocity Using Sound Velocity CalibrationValue altered when an Offset Calibration is performed P652 Offset CorrectionTemperature Compensation P660 to P664 P654 Velocity at 20CP660 Temp Source P660 Temp Source P663 Temperature Transducer AllocationRange -199 to 199 preset = 20 C P661 Temp FixedP700 Max Fill Rate P664 TemperatureView the transducer temperature in C Rate P700 to P708P003 Value Meters / Minute P702 Filling IndicatorFill rate required to activate the LCD Filling indicator P701 Max Empty RateDamps Rate Value P707 fluctuations P703 Emptying IndicatorEmpty rate required to activate the LCD Emptying indicator P704 Rate FilterP005 Units P007 Span P705 Rate Update TimeP706 Rate Update Distance P707 Rate ValueP710 Fuzz Filter P708 Volume Rate Display MRPress Reading to toggle between percent and volume Measurement Verification P710 to P713P711 Echo Lock Global Transducer OffP713 Echo Lock Window P820 Algorithm P713 Echo Lock Window P711 value P712 preset valueAdjusts the size of the Echo Lock Window P712 Echo Lock SamplingP726 Level System Sync P727 Scan DelayEnables the System Sync on the terminal block Transducer Scanning P726 to P729P730 Auxiliary Reading P728 Shot DelayDisplay P730 to P739 P729 Scan TimeP731 Auxiliary Reading Key P732 Display DelayP733 Scroll Access Adjusts the Point Number display scroll speedControls the LCD backlighting P741 Communications TimeoutP735 Backlight P737 Primary Reading MRP771 Network Address SmartLinx Reserved P750 to P769Communications P770 to P782 P770 Port ProtocolP772 Baud Rate P773 ParityP774 Data Bits P779 Modem Inactivity Timeout P775 Stop BitsP778 Modem Available Global SmartLinx Hardware Testing P790 to P795P790 Hardware Error P782 Parameter Index LocationP791 Hardware Error Code P792 Hardware Error CountP794 SmartLinx Module Type P795 SmartLinx Protocol Space near the transducer face which cannot be measured Echo Processing P800 to P807P799 Communications Control P800 Near BlankingP802 Transducer with Submergence Shield P801 Range ExtensionDetermines which echoes are evaluated by software P803 Shot / Pulse ModeP804 Confidence Threshold Determines what type of ultrasonic shots are firedDisplay Description P805 Echo ConfidenceP806 Echo Strength P807 NoiseTime in ms from the transmit pulse to the processed echo Advanced Echo Processing P815 to P825P815 Echo Time Filtered P816 Echo Time RawP820 Algorithm Filters out echoes of a specific width P821 Spike FilterP822 Narrow Echo Filter Dampens spikes in the echo profile to reduce false readingsP823 Reform Echo P825 Echo Marker TriggerSmoothes jagged peaks in the echo profile Selects the TVT Curve used Advanced TVT Adjustment P830 to P835P830 TVT Type P831 TVT ShaperP833 TVT Start Min P832 TVT Shaper AdjustP834 TVT Start Duration P835 TVT Slope MinP833 TVT Start Min P835 TVT Slope Min Display before Auto False Echo Suppression Or when P837 = P837 Auto False-Echo SuppressionValues Display after Auto False Echo Suppression Set UpP838 Auto False-Echo Suppression Distance P839 TVT Hover LevelAdvanced Shot Adjustment P840 to P852 P840 Short Shot NumberP841 Long Shot Number P842 Short Shot Frequency P843 Long Shot FrequencyP844 Short Shot Width P850 Short Shot Bias Adjust the width in ms of the long shot transmit pulseRange 30 to Preset P840 Short Shot Number P845 Long Shot WidthP901 Memory Test P900 to P913P852 Short Shot Range P900 Software Revision NumberP905 Transmit Pulse P902 WatchdogP903 Display P904 KeypadP911 mA Output Value P912 Transducer TemperatureP908 Scanner P910 Toggle RelaysP914 mA Input MR P913 Sensor TemperatureTo Access in RUN Mode Measurement P920 to P927P001 P050 = P050 ≠ P921 Material MeasurementP922 Space Measurement P923 Distance MeasurementCalculated flowrate in Max Flow P604 units or % of Max Flow P924 Volume Measurement MRP925 Flow Measurement MR P926 Head Measurement MRPressing the Clear keys 7ML19981FB06 Master Reset P999This feature resets all parameters to original values P927 Distance MeasurementParameters Appendix a Index Types Global View only BreakpointParameter depen Dent up to 7 2 Or 3 Cursor Transmit PulseEcho Processing Dolphin Plus DisplayAuto False-Echo Suppression TVT Time Varying Threshold curvesSound Velocity Distance CalculationUniversal, Linear P050 = Volume Calculation MRScanning MultiRanger 100/200Flow Calculation Universal, Curved MRSet P050 = See also Typical Flow Characterization on Universal, Linear MRFast Maximum Process SpeedParameter Units Values Dependent on Maximum ProcessAppendix C Troubleshooting Common Problems ChartSymptom Cause Action Acoustical Noise Noise ProblemsDetermine the Noise Source Removed + removed Go toReducing Acoustical Noise Common Wiring ProblemsNon-Transducer Noise Sources Reducing Electrical NoiseAdjust Transducer Aiming Measurement DifficultiesFlashing LOE Display Fixed Reading Obstructions in the Sound BeamNozzle Mountings Types of Wrong Readings Adjust the Echo AlgorithmWrong Reading Set the MultiRanger to Ignore the Bad EchoRing Down TVT curve Transducer RingingNormal Ring Down Poor Ring DownUnit Repair and Excluded Liability Pump by Rate MR Pump Control OptionsPump Control Algorithms Pump GroupsFixed Duty Assist P111 = Fixed Duty Backup P111 = 51 MRCycle Relays Alternate Duty Backup P111 = 53 MRAlternate Duty Assist P111 = Index RelaysRelay Operation for P118 = 2 MR Service Ratio Duty Assist P111 = 54 MRPump by Rate P121 MR Service Ratio Duty Backup P111 = 55 MROther Pump Controls MR First In First Out Fifo P111 = 56 MRFlush Device P170 to P173 Updating Software Appendix E Updating SoftwareCoaxial Transducer Extention Connecting the TransducerAppendix F Upgrading Mounting a MultiRanger 100/200Existing installation Connecting a transducer with RG62 coaxial extension cableOn setpoint AlarmMultiRanger Plus Relay Parameter ValueAppendix G Conduit Entry for Class 1, Div 2 Applications Appendix G7ML19981FBO6 23650314 MultiRanger SoftChanges Soft Ware Date Changes Rev Improvement to prevent it from going Systems testingProperty no Reset Simatic PDM related TVT displayChanged P132 to global Eliminated rogue watchdog resets whenImproved Preset Application values Using Dolphin+DDs required 7ML19981FB06 OCM Time Units improvementFrom Modbus map reg Now being protected from other units’ Transmit pulseReading some floats as decimal shifted Property noResetImproved volume calculation for 3rd point VolumeProgramming Charts Parameter ChartsP000 Lock G P210 0/4 mA Output Setpoint P211 20 mA Output Setpoint P121 Pump by Rate MR P122 Pump Service Ratio MRP113 Relay OFF Setpoint P115 P116 Deadband P118 Relay Output Logic P119 Relay Logic TestP322 LCD Total Low MR P323 LCD Total High MR P219 mA Output FailsafeMRP304 Reading Max P305 Reading Min P320 Flow Max MR P321 Flow Min MROpen Channel Monitoring P340 Date of Manufacture P341 RUN Time P342 Start UpsTemperature Compensation SmartLinx Reserved Communications P737 Primary Reading MR P741 Communications TimeoutReserved Parameter Index 103 Parameter access105 153162 203212 207242 Service ratioTesting 110233 Characterization chartWeir 167Page Page 7ml19981FB06
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