Lexmark 1020 manual Also check for loose or worn motor gear

Page 20

4078-00X

 

FRU

Action

 

 

 

2

Paper Feed Motor

A noisy or chattering motor or a motor that fails to

 

 

turn, can be caused by:

 

 

• An open or short in the motor

 

 

• An open or short in the motor driver on the

 

 

 

system board

 

 

• A bind in the paper feed mechanism

 

 

With the paper feed motor cable disconnected

 

 

from the system board, check for 60 ohms (±15

 

 

ohms) between the following pins on the motor:

 

 

Pin 2 to Pin 5

 

 

Pin 2 to Pin 6

 

 

130 ohms (±20 ohms) between pins 5 and 6.

 

 

If the readings are incorrect, replace the motor.

 

 

Although the paper feeds in a forward direction

 

 

only, the paper feed motor turns in two directions.

 

 

If the paper feed motor turns in one direction only,

 

 

replace the system board.

 

 

Binds in the paper feed motor or gear train can

 

 

cause intermittent false paper jam errors. Remove

 

 

the paper feed motor and check the shaft for binds.

 

 

Also check for loose or worn motor gear.

 

 

 

3

Drive Train

Check for binds in the gear train and paper feed

 

Assembly

mechanism by removing the paper feed motor and

 

 

rotating the large gear by hand. If you notice a

 

 

bind, replace the drive train assembly. Check the

 

 

feed clutch inside the large feed gear. Remove the

 

 

sheet feeder. Turn the clutch gear and check that it

 

 

rotates freely in one direction and locks when

 

 

turned in the opposite direction.

 

 

 

4

Auto Sheet

Check the pick rollers for wear.

 

Feeder

 

 

 

 

 

5

Mid Frame Asm

Check the following for wear:

 

Access Cover

Friction wheels

 

Asm

 

Exit roller

 

 

 

 

Star rollers

 

 

 

6

End-of-Forms

Check for binds or damage. If binds are found,

 

Flag and Spring

replace the small feed roll bracket assembly.

 

 

 

 

2-10

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Contents 4078-00X 4078-00X Contents Connector Locations Safety Information PrefaceNorme di sicurezza SicherheitshinweiseConsignes de Sécurité Informações de Segurança Pautas de SeguridadSikkerhedsoplysninger Chinese Safety Information Korean Safety Information General Information Power ConsumptionMaintenance Approach Unique Tools Required For Service AbbreviationsDiagnostic Information StartError Indicator Table Power-On Self Test Post SequencePost Symptom Table Symptom ActionSymptom Tables Carrier Transport Problems4078-00X Paper Feed Problems Service Checks Carrier Transport Service CheckEnvelope Feed Service Check Perform the EOF and Home Position SensorsMaintenance Station Service Check Paper Feed Service Check Also check for loose or worn motor gear Paper Path Service Check Home Position Sensors Test on page 3-2, toParallel Port Service Check Power Service CheckPrint Quality Service Check FRU / Function ActionMaintenance Station Service Check on Print Quality Notice Diagnostic Aids EOF and Home Position Sensors Test Initialize Error Log Parallel Port Test Print Nvram Contents Reset Nvram to Emea Defaults Reset Nvram to USA Defaults Test Repair Information Handling ESD-Sensitive PartsReleasing Plastic Latches AdjustmentsRemoval Procedures Carrier Belt Removal Access Cover RemovalBase Assembly Removal Carrier Frame Assembly Removal Carrier Home Sensor RemovalDrive Train Assembly Removal Carrier Transport Motor RemovalFront Cover Removal Gutter Pad RemovalLarge Feed Roll Removal Maintenance Station Assembly RemovalMaintenance Wiper and Cap Removal Paper Feed Motor Removal Mid Frame Assembly RemovalPower Supply Removal Printhead Carrier Assembly Removal Rear Cover Removal Small Feed Roll Assembly Removal Sheet Feeder RemovalSmall Feed Roll Bracket Assembly Removal System Board Removal Connector Locations System Board Connectors Connector Connector Names Preventive Maintenance Lubrication SpecificationsHow To Use This Parts Catalog Parts CatalogAssembly 1 Covers Asm Part Units Description Index Number Assembly 2 Paper Feed / Carrier Transport / Maintenance See Print Quality Notice on Assembly 3 Electronics 11A5455 System Board with ROM Assembly 3 Electronics 4078-00X Assembly 4 Carrier 4078-00X Assembly 5 Sheet Feeder 4078-00X Index PostEmea USA