Emerson Packaged Drives and Engineered Systems manual DC CustomPak, 332, 660 200-1500 HP

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DC CustomPak

In addition to our pre-engineered DC StanardPak solutions, we offer a DC CustomPak solution. Featuring the Mentor II or the Quantum III DC drive, this engineered product can be customized to meet a wide variety of power and control configurations. With power ranges up to 1500 hp and voltages ranging from 240V to 660V, our custom engineered DC packaged solution can meet the needs of the most demanding packaged drive configuration. It features non-regenerative or regenerative operation, high speed fusing, field power supply regulated and unregulated, DC or AC contactor and control power. It also offers optional fieldbus communications & coprocessor accessories for demanding applications.

This packaged solution has several optional features including; a circuit breaker, AC line contactor, DC/DB contactor, fused blower motor starter, door mounted devices, line reactors, 12 pulse operation for harmonic reduction, and higher horsepower range.

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Nema -12 (PPBF), Ventilated Encl., 500 hp, 460 VAC, Non-Regen, Circuit Breaker, DC Contactor, Field Regulator

Voltage

660

200-1500 HP

575 150-1250 HP

480 5-1000 HP

240 3-500 HP

0Horsepower

DC CustomPak

Standard Features

Input Voltage 208-240-380-480-575-660 VAC

Enclosure or Panel

120 VAC control logic

AC Line semiconductor fuse

DC output fuse for regenerative drives

AC, DC, DB contactor

2, 8 amp field regulator

10, 20A field supply

DC, AC Tach or Encoder feedback

Standard field voltage - 240 VAC = 150 VDC 480 VAC = 300 VDC

CT Soft Windows™ based programming tool

Approvals

UL508A up to 150 hp @ 240 VAC, 500 hp @ 480 VAC, 40˚ C

Options

Door mounted operator devices and meters

Circuit Breaker or Non-fused disconnect

Fused blower motor starter

Non-Standard field volts

20, 50, 90 Amp field regulator

Line Reactor

DC Choke

12 Pulse

Dynamic braking resistor

Air conditioner

Door mounted keypad

Enclosure Design

Standard Enclosure is (Nema 12 –PPBF) positive pressure blower and filter

ANSI-61 grey paint

14 gauge steel

Nema 3R, fully gasketed, (PPBF), Positive Pressure Blown and Filtered

332

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Contents Packaged Drives Engineered Systems Servo Drive lb-in 319320 RapidPaks and CustomPaks321 AC RapidPak322 Heavy Duty 208 VAC, 3-Phase Input and Output, 50/60 Hz Input323 Heavy Duty 230 VAC, 3-Phase Input and Output, 50/60 Hz InputDescription 324325 CT Soft Windows based Programming Tool AC CustomPak326 Input Voltage 208-460-575 VAC, 50/60 HZMentorPak PN DEN4255AN1A0-E DC StandardPak327 UL508ARegenerative 208-240-380-480 VAC, 3-Phase Input, 50/60 Hz Dimensions & Weights328 Power One Line Diagram 329DB Braking Resistor1 330 Dynamic Braking DB Input Power Disconnect331 Drive Amp Rating Armature660 200-1500 HP DC CustomPak332 UL508A up to 150 hp @ 240 VAC, 500 hp @ 480 VAC, 40˚ CDimensions Large Enclosed AC Drives333 334 VAC Large Enclosed Drives Horsepower Ratings335  Create a comprehensive range of custom power systemsRectifier Top 336SPM Module Descriptions BottomPulse Input Current 337Single Drives Active Input RegenerationOutput Normal Duty Heavy DutyTypical Motor339 Engineered SystemsTo existing Remote PLC SectionAll major communication protocols supported Power distribution, Common DC bus, Speed reducers341 200V to 690V 3Ø 90V to 690V 1Ø, 3Ø 208-660V 3Ø

Packaged Drives and Engineered Systems specifications

Emerson Packaged Drives and Engineered Systems are leading-edge solutions designed for various applications that require reliable and efficient motor control. These systems are engineered to optimize performance across a diverse range of industries, including HVAC, water treatment, food processing, and material handling. By integrating advanced technologies, these packaged drives ensure that companies can enhance operational efficiency, reduce energy consumption, and minimize downtime.

One of the primary features of Emerson Packaged Drives is their versatility. They are designed to work seamlessly with a variety of motor types, including AC and DC motors, making them suitable for numerous applications. The systems can be easily customized to meet specific operational requirements, providing flexibility for industries that demand tailored solutions.

Another significant characteristic of Emerson's engineered systems is advanced control capabilities. The drives utilize sophisticated algorithms and embedded control features that enable precise speed, torque, and position management. This level of control not only ensures optimal performance but also enhances process reliability, which is crucial in critical applications where failure is not an option.

Energy efficiency is a cornerstone of Emerson's drive systems. By implementing variable frequency drive (VFD) technology, these packages can adjust motor speed and torque to match application requirements, leading to significant energy savings. Emerson's drives are designed with energy monitoring tools that help operators track and reduce energy usage, aligning with sustainability goals and lowering operational costs.

The integration of predictive maintenance technologies is another hallmark of Emerson Packaged Drives. By employing sensors and IoT connectivity, these drives can collect real-time data on motor performance, enabling proactive maintenance and reducing the risk of unexpected failures. This predictive approach not only extends equipment lifespan but also minimizes costly downtime and maintenance expenses.

Emerson Packaged Drives also prioritize user-friendliness. With intuitive interfaces and comprehensive diagnostic tools, operators can easily manage and troubleshoot the systems. The compact design of the drives allows for straightforward installation and integration into existing setups.

In summary, Emerson Packaged Drives and Engineered Systems stand out due to their versatility, advanced control features, energy efficiency, predictive maintenance capabilities, and user-friendly design. These attributes make them an ideal choice for industries aiming to enhance performance and efficiency, securing their position as leaders in motor control technology.