Emerson MPR15 Series, MPR25 user manual 25A Switch Mode Rectifier

Page 120

MPR25 / MPR15 Series, Single Phase -48V,

25A Switch Mode Rectifier

NT5C06B/C

Installation and User Manual

Astec Advanced Power Systems

2280 Alfred-Nobel Blvd

St-Laurent ( Quebec ) Canada

H4S 2A4

Copyright 2001 Astec Advanced Power Systems Ltd

All Rights Reserved

The information contained in this manual is the property of Astec Advanced Power Systems and is subject to change without notice. Astec Advanced Power Systems Ltd reserves the right to make changes in design or components as progress in engineering and manufacturing may warrant. Except as specifically authorized in writing by the V.P. of Engineering and Product Manufacturing of Astec Advanced Power Systems Ltd, the holder of this manual shall keep all information contained herein confidential and shall protect same, in whole or in part, from disclosure and dissemination to all third parties, and use the same for start-up, operation, troubleshooting, and maintenance purposes only. Any modification to the equipment must be approved by the person responsible for product safety, and design quality at Astec Advanced Power Systems Ltd to ensure that the equipment complies with the operation standards.

This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions contained in the Installation and User Manuals, can cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user w ill be required to correct the interference at his own expense.

Astec Advanced Power Systems

A part of Emerson Network Power

Helios Candeo is a trademark of Astec International Ltd. The Emerson logo is a trademark and service mark of Emerson Electric Co.

Manual Nu mber : UM5C06B/C ( 169-2071-500 )

Manual Status : Standard

Manual Release : 10.0

Release Date : May 2001

P0711722

Published in Canada

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Contents 25A Switch Mode Rectifier NT5C06B/CPage Part of Emerson Network Power Page Publication history February 15 October 1Contents Contents Inrush current limiting fuse F1 101 Low voltage disconnectList of Figures 105Rectifier AC and DC power internal cabling harness List of TablesList of Procedures Safety precautions About this manualPurpose of this manual How this manual is organizedThis page is left blank intentionally Introduction ApplicationsRectifier feature summary Rectifier modelsNT5C06B/C models Specifications MechanicalElectrical Rectifier voltage and current MPR15/MPR25 input current requirementsOutput voltage Output noise and rippleEfficiency and power factor Acoustical noiseReliability Heat dissipationTransportation StorageOperation Rectifier operationIndicator lamps Display and rear interfaceLocal float / equalize control Rectifier failure alarm RFA Fan failure alarmInternal high voltage shut down Hvsd Local ON/OFF control DC and optional AC breakersFan cooling assembly Test points V+Current meter Fan filter optionSignal connector Power interface edge connectorFeatures Operating features Remote voltage sensingMonitoring features Input AC voltage monitor AC inrush currentSequential start Parallel operationMeasurement features Remote rectifier current measurement Control features Remote ON/OFF controlOutput current monitor Remote high voltage shutdownLocal/remote high voltage shutdown reset Signal connectionsRemote equalize control Signal Connector Designation Description Signal Rectifier and controller interface connectionsPower shelf Power Shelf Feature Summary Features MPS75S MPS75E MPS50S MPS50EModular power shelf embedded application signal availability PEC Code ColorWhen used with an RPM1000C, order P0736447 Modular power shelf system application signal availability 19-inch power shelf front view List of abbreviations used in Tables 623-inch power shelf front view Power shelf NT5C10BM e/w EQL switch assembly ElectricalOutput current One rectifier Environmental Installation and start-up procedures Installation procedureTools and test equipment 19-inch power shelf Cabling the power shelf 19-inch power shelf NT5C10BF and NT5C10BP onlyShelf configuration Inch system shelf NT5C10CA-1/2 Inch embedded shelf NT5C10BF-1 and NT5C10BPInch embedded shelf NT5C10BA-1/2 Inch embedded shelf NT5C10BA-3/4Inch embedded shelf NT5C10BA-5/6,NT5C10BB-3/4 Inch embedded shelf NT5C10BB-1/2Inch embedded shelf NT5C10BC-1/2 Inch embedded shelf NT5C10BC-3, NT5C10BD-3 Inch embedded shelf NT5C10BMInch embedded shelf NT5C10BL Inch embedded shelf NT5C10BJ, NT5C10BKProcedure 2 Common bussed AC connection side access Step Inch system shelf NT5C10COP0711722 Embedded shelf left view Individual AC side access Procedure 4 Individual AC connection-side access StepSystem or embedded shelf left view individual AC side access Procedure 5 Individual AC connection side access StepInstallation and start-up procedures Procedure 7 DC connection side access Step Power plant interface signal cabling Procedure 8 DC connection rear access StepStandard system application signal cable connections Designation Description SignalNT5C10BA-3/4 special operating signal AC fail NC NT5C10BJ & NT5C10BKNT5C10BM Installing the rectifier Cabling the rectifier Operating voltageLVD installation in the shelf Start-up procedure Factory set voltage limits Embedded shelf LVD connections side accessRectifier power-up Procedure 11 Rectifier power-up StepHvsd adjustment Re-adjust if needed return to stepDesired Hvsd level Float voltage on the test pointsFloat voltage adjustment Equalize voltage adjustmentProcedure 13 Float voltage adjustment Step Procedure 14 Equalize voltage adjustment StepParallel verification Low voltage disconnect LVD Adjustment for the 50 a LVD unit Rel , 02A, 3 & 3A Procedure 16 Low voltage disconnect adjustment Step ActionLow voltage alarm LVA adjustment LVD/low voltage disconnect / reconnect Lvdr adjustmentProcedure 18 Low voltage alarm adjustment Step Rectifier replacement/add-on procedure Low voltage disconnect Control and monitoring signals DC cablingTest feature OperationThis page is left blank intentionally Maintenance Maintenance RectifierProcedure 20 Float/equalize and remote equalize Step Action Power shelf FilterFan cooling Troubleshooting Rectifier fail alarm Low voltage disconnectFan replacement procedure Procedure 21 Fan replacement StepFan failure End Fan assembly Fault diagnosis Symptom Possible causeThis page is left blank intentionally System application power shelf MPS50S and MPS75S ReferencesEmbedded application power shelf MPS50E and MPS75E Low voltage disconnect Embedded application Oxford grey Embedded application BrownSystem application Brown System application Dolphin greyNT5C10BA-5/6 and NT5C10BB-1/2, 3/4 embedded application NT5C10BA-1/2 embedded application NT5C10BA-3/4 embedded application NT5C10BD embedded application NT5C10BD and NT5C10BP embedded application To First References RPM Unit JE1 To RFA COM of Office Alarm Circuit JE2 JE1 PE1 P0711722 To -48VDC Output Embedded application NT5C10BL Embedded application NT5C10BM e/w NT5C10KB System application NT5C10CO Application NT5C06B/C This page is left blank intentionally Appendix a NT5C10BF-1 and NT5C10BP PurposeApplication Ftip applicationAlarms Power and signal lead terminationFactory set voltage limits Ftop application Application configuration table Rectifier Function Main/standbyGeneral requirements Power shelf size Shelf labelingNT5C10CO power shelf Description Appendix B NT5C10CO shelfGeneral 105Technical specifications Power-up and verification Verification Procedure 22 Power-up and verification Step ActionAdjustment and verification Procedure 23 Adjustment and verification StepProcedure 23 Adjustment and verification Step Action Position is litOpen Closed Troubleshooting Systems equipped with NT5C10CO power shelf fault diagnosisThis page is left blank intentionally Appendix C Recommended replacement parts 113Appendix C Recommended replacement parts Appendix D Technical service assistance Local toll-free prefixes115 CountryToll-free technical assistance numbers United States Canada Europe Asia and the PacificAbbreviations and acronyms 117Abbreviations and acronyms Page 25A Switch Mode Rectifier

MPR15 Series, MPR25 specifications

The Emerson MPR25 and MPR15 series are advanced pressure regulators designed for precise control and performance in various industrial applications. Known for their durability and reliability, these regulators are ideal for both gas and liquid control systems, ensuring consistent operation across a wide range of conditions.

One of the main features of the MPR series is its innovative design that utilizes a robust diaphragm mechanism. This mechanism provides a high degree of sensitivity and response time, allowing for quick adjustments and ensuring accurate pressure regulation. The regulators are available in different pressure ranges, making them versatile for various processes and systems.

The MPR25 series typically caters to applications requiring higher flow capacities. It boasts an extensive flow capacity with less pressure drop, making it suitable for demanding environments where maintaining system efficiency is crucial. This series is often used in applications such as gas distribution systems, instrumentation, and chemical processing.

On the other hand, the MPR15 series is designed for lower flow applications, providing precise pressure control in compact spaces. Despite its smaller size, it maintains excellent performance, featuring low droop characteristics that allow for consistent pressure output even with varying flow rates.

Both series incorporate advanced materials and sealing technologies to enhance their durability and resistance to harsh operating conditions. The body is commonly made from high-grade materials that ensure resistance to corrosion, allowing for longer service life and reduced maintenance needs. Additionally, the regulators feature easy-to-adjust set points, enabling operators to quickly adapt to changing process requirements.

Furthermore, the MPR25 and MPR15 series regulators are designed with safety in mind. They include built-in safety features to prevent over-pressurization, enhancing system protection and operator safety. The design also allows for easy installation and servicing, contributing to lower operational costs over time.

In summary, the Emerson MPR25 and MPR15 series pressure regulators stand out for their precision, durability, and efficiency. With their advanced diaphragm mechanism, robust construction, and user-friendly features, they meet the needs of a diverse range of industrial applications, ensuring reliable operation in every environment. Whether for high-demand or compact applications, these regulators are an excellent choice for maintaining the integrity and performance of pressure control systems.