Texas Instruments TPS40051 manual Output Capacitor Selection, Mosfet selection

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SLUU161 – April, 2003

4.6Output Capacitor Selection

Selection of the output capacitor is based on many application variables, including function, cost, size, and availability. The minimum allowable output capacitance is determined by the amount of inductor ripple current and the allowable output ripple, as given in equation (7).

COUT(min)

+

IRIPPLE

+

3 A

 

 

+ 83 mF

(7)

8 f VRIPPLE

8 300 kHz

15 mV

 

 

 

 

 

 

In this design, COUT(min) is 83 µ F with VRIPPLE=15 mV to allow for some margin. However, this only affects the capacitive component of the ripple voltage, and the final value of capacitance is generally influenced by ESR

and transient considerations. The voltage component due to the capacitor ESR.

CESR v

VRIPPLE

+

15 mA

+ 5 mW

(8)

IRIPPLE

3 A

 

 

 

 

 

An additional consideration in the selection of the output inductor and capacitance value can be derived from examining the transient voltage overshoot which can be initiated with a load step from full load to no load. By equating the inductive energy with the capacitive energy the equation (9) can be derived:

2

 

L

￿￿IOH￿2 * ￿IOL￿2￿

 

m

 

(15 A)

 

(9)

CO v L V2I

 

 

 

 

 

 

 

 

1.7 H

 

+

 

 

 

 

 

 

+

 

 

 

 

+ 1034 mF

 

￿Vf￿

2

* ￿Vi￿

2

 

￿(1.9 V)

2

2

￿

 

 

 

 

 

 

 

 

* (1.8 V)

 

where

IOH = full load current

IOL = no load current

Vf = allowed transient voltage rise

Vi = initial voltage

For compactness while maintaining transient response capability, two 470-µ F POSCAP capacitors (C16, C17) are fitted in parallel. The total ESR of these capacitors is approximately 5 mΩ . An additional 47-µ F, 6.3-V ceramic capacitor C15 is placed in parallel with the POSCAPs to help suppress high frequency noise generated by the fast current transitions as the current switches between the input and output circuits during each switching cycle.

4.7MOSFET selection

Proper MOSFET selection is essential to optimize circuit efficiency. To operate with high current it is important to choose a package which allows the generated heat to be removed from the package as easily as possible. Various MOSFETs with a package similar to the SO–8 footprint are considered for this application, and devices with reduced junction-case thermal impedance are selected.

For the upper switch Q1, a Hitachi HAT2168H MOSFET with low gate charge (typically 27 nC at 10 V) and with

an RDS(on) of 6 mΩ is selected to keep the switching losses to a minimum. The low-side rectifier switch Q2 was chosen as a Hitachi HAT2167H, which has slightly more gate charge (43 nC at 10 V) but lower RDS(on) = 4.2 mΩ to minimize conduction losses. A schottky diode, D2, is placed across Q2 in this high current design to carry

some of the high circulating current during short circuit conditions.

8TPS40051-Based Design Converts 12-V Bus to 1.8 V at 15 A (SLUP195)

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Contents User’s Guide EVM Important Notice Dynamic Warnings and Restrictions Features IntroductionSchematic TPS40051EVM-001 SLUP195 SchematicComponent Selection TPS40051 Device SelectionFrequency of Operation + R2 + f 17.82 10 *6 * 23 kInput capacitor selection Uvlo CircuitryInductance Value Output Capacitor Selection Mosfet selectionCompensation Components Short Circuit ProtectionSnubber Component Selection Test Setup DC Input SourceOutput Load Oscilloscope Probe Test JacksClosed Loop Performance Efficiency and Power LossTest Results / Performance Data EVM Assembly Drawing and PCB Layout Output Ripple and Transient ResponseTop Side Copper Internal Layer 2 Copper List of Materials TPS40051EVM-001 SLUP195 List of MaterialsReferences Important Notice

TPS40051 specifications

Texas Instruments TPS40051 is a highly integrated, synchronous step-down (buck) switching regulator designed to deliver power efficiently and effectively to various applications. This device is particularly well-suited for powering FPGAs, DSPs, microcontrollers, and other digital devices that require a stable voltage supply with high efficiency.

One of the main features of the TPS40051 is its ability to operate from a wide input voltage range of 4.5V to 17V. This flexibility makes it suitable for a variety of power sources, including battery-operated systems and traditional AC/DC power supplies. The output voltage can be adjusted from 0.8V to 85% of the input voltage, making it adaptable to different load requirements and application scenarios.

The TPS40051 employs a constant frequency, voltage mode control scheme, which results in improved transient response and stability. The device operates with a fixed switching frequency that can be set between 100kHz and 1MHz, allowing designers to optimize their designs for efficiency or minimize electromagnetic interference (EMI). The low RDS(on) of the integrated MOSFETs reduces conduction losses, contributing to the overall high efficiency of the solution, often exceeding 90%.

In terms of protection features, the TPS40051 includes overcurrent protection, thermal shutdown, and under-voltage lockout, which enhance the reliability of the system. These features allow the device to maintain safe operating conditions in various scenarios, protecting both the regulator and the load.

Another significant characteristic of the TPS40051 is its ability to operate in a Power Good mode. This feature provides feedback to the system regarding the status of the output voltage, allowing for better system monitoring and control. Additionally, it has an adjustable soft-start feature, which helps prevent inrush current during power-up, further protecting sensitive loads.

The TPS40051’s compact package options and its integration of features make it a flexible choice for designers looking to implement efficient power management solutions. Whether used in industrial, automotive, or consumer electronics applications, the TPS40051’s robust performance and adaptability make it an excellent choice for modern power supply designs.