Omron CJ-Series Specifications Model, Operation method, Loop Controller element, Monitor, etc

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Loop-control CPU Units

 

 

 

 

 

Loop Controller Element Specifications

Loop Controller Element Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

Model

 

 

CJ1G-CPU42P

 

CJ1G-CPU43/44/45P(-GTC)

 

 

 

 

 

 

 

 

 

Operation method

 

Function block method

 

 

 

 

 

 

 

 

 

 

 

 

 

Loop Controller element

 

LCB01

 

LCB03

 

 

 

 

 

 

 

 

 

 

 

 

Function

Control and

PID and other control

50 blocks max.

 

300 blocks max.

 

 

block analog

operation

functions, square root op-

 

 

 

 

 

 

 

operations

blocks

eration, time operations,

 

 

 

 

 

 

 

 

 

pulse train operation, and

 

 

 

 

 

 

 

 

 

other operation functions

 

 

 

 

 

 

 

 

 

for various processes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sequence

Step ladder

Logic sequence and step

20 blocks max.

 

200 blocks max.

 

 

control

program

sequence functions

2,000 commands total

4,000 commands total

 

blocks

 

100 commands max. per block

100 commands max. per block

 

 

 

Separable into 100 steps max.

Separable into 100 steps max.

 

 

 

 

 

 

 

 

 

I/O blocks

Field terminal

Analog I/O function with

30 blocks max.

 

CJ1G-CPU43P: 30 blocks max.

 

blocks

Analog I/O Unit, contact

 

 

 

CJ1G-CPU44/45P: 40 blocks max.

 

 

I/O function with Basic I/O

 

 

 

 

 

 

 

 

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

User link

Analog data I/O and con-

2,400 data items max.

 

 

 

 

 

tables

tact data I/O function for

 

 

 

 

 

 

 

 

 

CPU Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HMI function

I/O function for the speci-

Allocated 1 EM Area bank

Allocated 1 EM Area bank

 

 

fied bank of the EM Area

Operation and Control blocks:

Operation and Control blocks:

 

 

in the CPU Unit for func-

50 blocks max. 20 send/receive words

300 blocks max. 20 send/receive words

 

 

tion block ITEM data used

 

 

 

 

 

 

 

 

 

for Control, Operation,

System Common blocks:

System Common blocks:

 

 

External Controller, and

20 send/receive words

20 send/receive words

 

 

System Common blocks

 

 

 

 

 

 

 

 

 

for the HMI function.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

System common opera-

Single block

 

 

 

 

 

 

Common

tion cycle setting, run/

 

 

 

 

 

 

 

 

block

stop command, load rate

 

 

 

 

 

 

 

 

 

monitor, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Method for creating and transferring function blocks

Created using CX-Process Tool (purchased separately) and transferred to Loop

 

 

 

Controller.

 

 

 

 

 

 

 

 

 

 

 

 

 

External I/O response time

 

The time from external input of analog signals up to external output of analog signals

 

 

 

on a single control loop depends on the function block's operation cycle and the

 

 

 

CPU Unit's cycle time.

 

 

 

 

 

 

 

 

 

 

 

 

Operation cycle

 

0.01, 0.02, 0.05, 0.1, 0.2, 0.5, 1, or 2 s (default: 1 s) (See note.)

 

 

 

Can be set for each function block.

 

 

 

 

 

 

 

Note: 0.01, 0.02, and 0.05 s cannot be set for some blocks.

 

 

 

 

 

 

 

 

Internal operation

Number of control loops

The maximum number of loops that can be used if the LCB load rate is 80% for a

 

 

 

standard applications (e.g., with each loop consisting of one Ai4 Terminal, Seg-

 

 

 

ment Linearizer, Basic PID, and A04 terminal) is shown in the following table.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation

Maximum number

Operation

 

Maximum number

 

 

 

 

 

cycle

of loops

cycle

 

of loops

 

 

 

 

 

0.01 s

20 loops

0.2 s

 

150 loops

 

 

 

 

 

 

 

 

 

(See note.)

 

 

 

 

 

0.02 s

35 loops (see note)

0.5 s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.05 s

70 loops (see note)

1 s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.1 s

100 loops (see note)

2 s

 

 

 

 

 

 

Note: Loop Controller element LCB01: 25 loops max.

 

 

 

 

 

 

 

 

 

 

 

Control method

PID control method

PID with 2 degrees of freedom

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control combinations

Any of the following function blocks can be combined:

 

 

 

 

 

Basic PID control, cascade control, feed-forward control, sample PI control, Smith

 

 

 

dead time compensation control, PID control with differential gap, override control,

 

 

 

program control, time-proportional control, etc.

 

 

 

 

 

 

 

 

 

 

 

Alarms

 

PID block internal alarms

4 PV alarms (upper upper-limit, upper limit, lower limit, lower lower-limit) and 1

 

 

 

deviation alarm per PID block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm blocks

High/low alarm blocks, deviation alarm blocks

 

 

11

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Contents Series Integrated Loop Control and Sequence Control Disturbance Overshoot Adjustment Applications Loop Control Machines and Product Variations Peripheral Devices New Products Loop-control CPU Units Loop Controller Element SpecificationsLoop-control CPU Units RAMCommon Tion cycle setting, run Block Specifications ModelAlarms Alarm blocksList of Function Blocks System Common Block Operation BlocksControl Blocks Field Terminals Sequence ControlSoftware Specifications Specifications CX-Process Tool CX-Process Monitor PlusCX-Process Tool and Monitor Connections to PLC SpecificationsCommunications network FinsGatewayUtility Software Touch Panel SoftwareFace Plate Auto-Builder for NS CPU Units DimensionsLoop-control CPU Units Process Input UnitsOrdering Information Basic Configuration UnitsCJ1 Loop Control Units CJ1 CPU UnitsCPU CJ1MProgram Data memory CJ1 CPU Units with Built-in I/OBuilt-in I/O WithRUN Power Supply UnitsSion Units Connector Cables for Built-in I/O in CJ1M-CPU@2 CPU UnitOmnuc G Programming Devices Basic I/O Units Input UnitsCJ1 Output Units TTL I/O UnitsSpecial I/O Units Process I/O UnitsIsolated-type Units with Fully Universal Inputs Isolated-type Thermocouple Input Units Isolated-type Resistance Thermometer Input UnitsIsolated-type DC Input Unit Analog I/O Units Analog Input UnitsAnalog Output Units Analog I/O Units Temperature Control UnitController Link Units CPU Bus UnitsEthernet Unit Serial Communications UnitsFL-net Unit CJ1W-ETN21DeviceNet Unit CompoNet Master UnitCompoBus/S Master Unit Sysmac SPU High-speed Data Storage Unit ID Sensor UnitsCJ1W-SPU01-V2 SPUModel name Specifications Media Model number Standards NS-series Programmable TerminalsNS-Runtime International Standards Ordering InformationEMC Directives Low Voltage DirectiveWarranty and Limitations of Liability

CJ-Series specifications

The Omron CJ-Series is a cutting-edge line of programmable logic controllers (PLCs) designed to meet the demands of modern industrial automation. The CJ-Series is noted for its robust architecture, flexibility, and a broad range of functions that cater to a variety of applications.

One of the standout features of the CJ-Series is its modular design, which allows users to create a system tailored to their specific needs. The series supports numerous input and output modules, enabling the seamless integration of various sensors, actuators, and other devices. This modularity not only simplifies system expansion but also allows for easy maintenance and upgrades without the need for complete system overhauls.

Another notable characteristic of the CJ-Series is its high processing speed and capacity. Equipped with advanced processing technology, these PLCs can handle complex control tasks efficiently, making them suitable for high-speed applications in sectors like automotive manufacturing, food and beverage production, and packaging. The CJ-Series also features an extensive memory capacity, allowing for the storage of large programs and enhanced data handling capabilities.

Communication is a critical aspect of modern automation systems, and the CJ-Series excels in this area as well. It is compatible with various communication protocols, such as EtherNet/IP, DeviceNet, and Profibus, facilitating easy integration with existing networks. This versatility ensures that the CJ-Series can communicate seamlessly with other devices and systems, enriching data exchange and overall system performance.

One of the advanced technologies incorporated in the CJ-Series is the use of function blocks and structured programming, which simplify complex programming tasks. This approach allows users to create more organized programs that are easier to debug and maintain. The CJ-Series also offers support for various programming languages, including ladder logic, structured text, and function block diagrams, catering to different user preferences and expertise.

Reliability and durability are intrinsic features of the CJ-Series. Designed to withstand harsh industrial environments, these PLCs offer robust protection against temperature variations, electrical noise, and other potential hazards. This resilience ensures long-term operational stability, reducing downtime and maintenance costs.

In summary, the Omron CJ-Series represents a significant evolution in PLC technology, boasting modularity, high processing capabilities, advanced communication options, and user-friendly programming. With these features, the CJ-Series stands out as an ideal solution for a wide range of industrial automation needs, empowering manufacturers to operate efficiently and effectively in an increasingly competitive landscape.