Generac 9227-2, 4678-1 Exploded Views and Parts Lists, Transfer Switch Drawing No. C3909-A

Page 11

 

 

 

 

 

 

 

 

 

Section 6 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

Transfer Switch – Drawing No. C3909-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

A A

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

DECAL

 

 

 

 

 

 

 

 

 

A

 

 

 

A

A A

 

 

ENCLOSURE

 

 

A

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DECAL

 

A

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DECAL

 

DETAIL B-B

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

3

 

4

 

 

 

 

 

(GROUND LUG ASSEMBLY)

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

10

 

 

A

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

A

 

 

 

 

 

 

 

 

A A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DECAL

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

12

 

 

A

 

 

 

A

 

 

 

 

 

8

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

13

14

 

 

A

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

A

 

(BOTTOM POWER TERMINALS)

 

 

 

 

 

 

 

 

 

 

 

 

 

B

DECAL

 

 

 

 

 

 

 

 

 

 

 

A

A

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

5

6

7

8

A

 

 

 

 

 

 

A

 

A

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

A

 

 

 

 

 

DETAIL A-A

 

TERM. STRIP

 

 

 

 

 

DECAL

 

 

 

 

 

REF. ONLY

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

(POWER TERMINAL LUG ASSEMBLY)

 

 

1 2 3 4 5 6 7

 

A

A

 

 

 

 

 

 

 

 

 

 

 

 

NOTE:

 

 

 

 

 

 

 

 

 

 

 

 

 

TIGHTEN ITEM #24 TO 24-30 IN.LBS

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

A

 

 

 

DECAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DECAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NO. QTY.

 

DESCRIPTION

 

 

 

ITEM

PART NO. QTY.

DESCRIPTION

1

C2259

1

 

ENCLOSURE

 

 

 

 

 

26

77033

6

LUG, SOLDERESS

2

74975

1

 

COVER, ENCLOSURE

 

 

 

27

74138

2

MALE DISCONNECT ADAPTOR (BENT)

3

42568

4

 

HHCS M6-1.0 x 20

 

 

 

28

77052

2

LUG, 0.25"-TAB, #10-SCREW

4

22473

4

 

M6 FLAT WASHER

 

 

 

29*

81238

1

HARNESS, WIRE

5

22097

4

 

M6 LOCK WASHER

 

 

 

30

63378

2

CABLE TIE HOLDER

6

C2237

1

 

SWITCH, TRANSFER 100A 2-POLE, 250V

31

28739

2

TIE WRAP, 4"

7

74908

4

 

M5-0.8 x 10 TAPTITE

 

 

 

32

75353

1

DECAL, UL COMPONENT

8

63617

1

 

RELAY, 12V-DC 10A

 

 

 

 

 

 

RECOGNITION

9

24940

6

 

#8-32 x 1/2" TAPTITE

 

 

 

33

A9517

1

DECAL, MANUAL OPERATION

10

73591

4

 

FUSE HOLDER

 

 

 

 

34

A2595

1

DECAL, TERMINAL STRIP

11

73590A

4

 

FUSE 5A 600V

 

 

 

 

35

77030

1

DECAL, TRANSFER SWITCH RATING

12

57073

1

 

LUG, NEUTRAL

 

 

 

 

 

 

 

(9222-3)

13

66849

2

 

M5-0.8 x 16 TAPTITE

 

 

 

 

77032

1

DECAL, TRANSFER SWITCH RATING

14

27628

1

 

NUT, .375-16

 

 

 

 

 

 

 

 

(9227-2)

15

22131

1

 

WASHER, FLAT .375 NOM.

 

 

36**

77036

1

DECAL, TEST SEQUENCE

16

64113

1

 

STUD, WING

 

 

 

 

 

37

83736

1

DECAL, CSA(NOT FOR SALE)

17

77441

-

 

HANDLE, TRANSFER SWITCH

 

38***

95282

1

DECAL, LIVE CIRCUIT WARNING

18

62684

1

 

LUG, GROUND

 

 

 

 

39

81221

1

DECAL, NAMEPLATE UL (NOT FOR

19

24912

1

 

1/4"-20 x 5/8" TAPTITE

 

 

 

 

 

 

SALE)

20

A1658

1

 

LOCK WASHER 1/4" SPECIAL

 

40

67210A

1

DECAL, GROUND

21

C2630

1

 

COVER, RELAY & TERMINAL BLOCK

41

A9457

1

DECAL, NEUTRAL

22

40213B

4

 

STANDOFF 1-3/8" NYLON

 

 

 

 

 

 

23

A1661

2

 

POP RIVET

 

 

 

 

 

* NOT SHOWN

 

 

24

36932

6

 

PPHMS #10-32 x 1/4"

 

 

 

** INSIDE OF COVER

 

 

25

22152

6

 

WASHER, LOCK #10

 

 

 

*** OUTSIDE OF COVER

 

 

Generac® Power Systems, Inc. 9

Image 11
Contents Transfer Switch General Hazards Important Safety InstructionsTable of Contents Safety Rules Inside Front Cover-1 General InformationIntroduction Transfer Switch Ratings DecalTransfer Switch Enclosure Safe USE of Transfer SwitchMounting Connecting Power Source and Load LinesInstallation UnpackingTransfer Switch Interconnections Drawing No. C3921 Connecting Start Circuit WiresManual Operation Functional Tests AdjustmentsPost Installation Start-Up Adjustments Generator Tests Under Load Transfer Switch Voltage ChecksGenerac 100 Amp Transfer Switch Electrical Data DiagramTransfer Switch Drawing No. C3909-A Exploded Views and Parts ListsWarranty Warranty Schedule