Generac 4678-1, 9227-2 owner manual Transfer Switch Voltage Checks, Generator Tests Under Load

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Section 3 — Post Installation Start-Up Adjustments

Generac 100 Amp Transfer Switch

3.3TRANSFER SWITCH VOLTAGE

CHECKS

1.Turn ON the UTILITY power supply to the transfer switch with whatever means provided (such as the UTILITY main line circuit breaker).

DANGER

Proceed with caution. The transfer switch is now electrically hot. Contact with live terminals results in extremely hazardous and possibly fatal electrical shock.

2.With an accurate AC voltmeter, check for correct voltage across terminal lugs N1 and N2; N1 to NEU- TRAL; and, finally, N2 to NEUTRAL (see Wiring Diagram on Page 8).

3.When certain that UTILITY supply voltage is correct and compatible with transfer switch ratings, turn OFF the UTILITY supply to the transfer switch.

4.On the generator panel, set the Auto-Off-Manual switch to MANUAL position. The generator should crank and start.

5.Let the generator stabilize and warm up at no-load for at least five minutes.

6.Set the generator’s main circuit breaker (CB1) to its ON or CLOSED position.

DANGER

Proceed with caution. Generator output voltage is now being delivered to transfer switch termi- nals. Contact with live terminals results in extremely dangerous and possibly fatal electrical shock.

7.With an accurate AC voltmeter and frequency meter, check the no-load, voltage and frequency meter at transfer switch terminal lugs E1, E2 and NEUTRAL. Readings should be as follows:

a.Frequency................................61-63 Hz

b.Terminals E1 and E2 ..............242-253 volts

c.Terminal E1 to Neutral ..........121-126 volts

d.Terminal E2 to Neutral ..........121-126 volts

8.Set the generator’s main circuit breaker (CB1) to its OFF or OPEN position.

9.To shut down the generator, set its Auto-Off-Manual switch to its OFF position.

NOTE:

3.4GENERATOR TESTS UNDER LOAD

1.Set the generator’s main circuit breaker to its OFF or OPEN position.

2.Turn OFF utility power to the transfer switch.

3.Manually move the transfer switch main contacts to their STANDBY position.

4.To start the generator, set the Auto-Off-Manual switch to MANUAL. When engine starts, let it stabi- lize for a few minutes.

5.Turn the generator’s main circuit breaker to its ON or CLOSED position. The generator now powers all LOAD circuits. Check generator operation under load as follows:

Turn ON electrical loads to the full rated wattage/amperage capacity of the generator. DO NOT OVERLOAD.

With maximum rated load applied, check voltage and frequency across transfer switch terminals E1 and E2. Voltage should be greater than 230 volts; frequency should be greater than 58 Hz.

Let the generator run under rated load for at least 30 minutes. With the unit running, listen for unusual noises, vibration, overheating, etc., that might indicate a problem.

6.When checkout under load is complete, set the gen- erator’s main circuit breaker to its OFF or OPEN position.

7.Let the generator run at no-load for several minutes. Then, shut down by setting the Auto-Off-Manual switch to its OFF position.

8.With the manual transfer handle, move the switch’s main contacts back to their utility position, i.e., load connected to utility power supply. The handle and operating lever of the transfer switch should be in the up position.

9.Turn on the utility power supply to the transfer switch, using whatever means provided (such as a utility main line circuit breaker). The utility power source now powers the loads.

10.Set the generator’s main circuit breaker to its ON or CLOSED position.

11.Set the generator’s Auto-Off-Manual switch to its AUTO position. The system is now set for fully automatic operation.

Do NOT proceed until generator AC output voltage and frequency are correct and within stated lim- its. If the no-load voltage is correct but no-load frequency is incorrect, the engine governed speed probably requires adjustment. If no-load frequen- cy is correct but voltage is not, the voltage regu- lator may require adjustment.

6 Generac® Power Systems, Inc.

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Contents Transfer Switch Important Safety Instructions General HazardsSafety Rules Inside Front Cover-1 General Information Table of ContentsTransfer Switch Ratings Decal Transfer Switch EnclosureSafe USE of Transfer Switch IntroductionConnecting Power Source and Load Lines InstallationUnpacking MountingConnecting Start Circuit Wires Transfer Switch Interconnections Drawing No. C3921Manual Operation Functional Tests AdjustmentsPost Installation Start-Up Adjustments Transfer Switch Voltage Checks Generator Tests Under LoadGenerac 100 Amp Transfer Switch Diagram Electrical DataExploded Views and Parts Lists Transfer Switch Drawing No. C3909-AWarranty Schedule Warranty