Generac 9227-2, 4678-1 Unpacking, Mounting, Connecting Power Source and Load Lines, Installation

Page 5

2.1INTRODUCTION TO INSTALLATION

This equipment has been wired and tested at the facto- ry. Installing the switch includes the following proce- dures:

Mounting the enclosure.

Connecting power source and load leads.

Connecting control wiring.

Connecting any auxiliary contact (if needed)

Installing/connecting any options and accessories.

Testing functions.

2.2UNPACKING

Carefully unpack the transfer switch. Inspect closely for any damage that might have occurred during ship- ment. The purchaser must file with the carrier any claims for loss or damage incurred while in transit.

Check that all packing material is completely removed from the switch prior to installation.

Attach any lifting device to the transfer switch mounting holes or brackets only. DO NOT LIFT THE SWITCH AT ANY OTHER POINT.

2.3MOUNTING

Transfer switch components are generally mounted in a standard NEMA 1 type enclosure (Figure 2.1).

Section 2 — Installation

Generac 100 Amp Transfer Switch

Install the transfer switch as close as possible to the electrical loads that are to be connected to it. Mount the switch vertically to a rigid supporting structure. To pre- vent switch distortion, level all mounting points. If nec- essary, use washers behind mounting holes to level the unit.

2.4CONNECTING POWER SOURCE AND LOAD LINES

DANGER

Make sure to turn OFF both the normal (Utility) and standby (generator) power supplies before trying to connect power source and load lines to the transfer switch. Supply voltages are extreme- ly high and dangerous. Contact with such high voltage power supply lines causes extremely haz- ardous, possibly lethal, electrical shock.

Wiring diagrams and electrical schematics are provided in this manual. Power source and load connections are made at a transfer mechanism, inside the switch enclo- sure.

Handle transfer switches carefully when

!installing. Do not drop the switch. Protect the switch against impact at all times, and against construction grit and metal chips. Never install a transfer switch that has been damaged.

Figure 2.1 — Mounting Dimensions for Enclosures

 

 

363.8mm

[14.32"]

 

53.4mm

[2.10"]

257.0mm

[10.12"]

 

 

GENERAC

 

514.1mm

[20.24"]

 

 

 

 

 

TRANSFER

488.7mm

[19.24"]

 

 

SWITCH

 

 

 

 

AVERTISSEMENT - PLUS

 

12.7mm [0.50"]

 

 

WARNING - MORE THAN ONE

 

 

 

 

LIVE CIRCUIT - SEE DIAGRAM

 

 

 

 

D'UN CIRCUIT SOUS TENSION

 

 

 

 

- VOIR LE SCHEMA

 

 

 

**ALL DIMENSIONS IN: MILLIMETERS (INCHES)

3 Generac® Power Systems, Inc.

‹2.4.1 2-POLE MECHANISM

This switch (Figure 2.2) is used with a single phase sys- tem, when the single phase NEUTRAL line is to be con- nected to a Neutral Lug and is not to be switched.

Figure 2.2 — 100 Amp 2-Pole Transfer Mechanism

BRIDGE

N1

N2

RECTIFIER

 

 

VARISTOR

UTILITY

CLOSING COIL

LIMIT SWITCH XA1

MANUAL TRANSFER LEVER

LIMIT SWITCH XB1

E1

STANDBY

E2

CLOSING COIL

VARISTOR

BRIDGE

 

 

NEUTRAL

RECTIFIER

T1

T2

Solderless, screw-type terminal lugs are standard. Conductor sizes must be adequate to handle the maxi- mum current to which they will be subjected. The installation must comply fully with all applicable codes, standards and regulations.

Image 5
Contents Transfer Switch General Hazards Important Safety InstructionsTable of Contents Safety Rules Inside Front Cover-1 General InformationTransfer Switch Enclosure Transfer Switch Ratings DecalSafe USE of Transfer Switch IntroductionInstallation Connecting Power Source and Load LinesUnpacking MountingTransfer Switch Interconnections Drawing No. C3921 Connecting Start Circuit WiresManual Operation Functional Tests AdjustmentsPost Installation Start-Up Adjustments Generator Tests Under Load Transfer Switch Voltage ChecksGenerac 100 Amp Transfer Switch Electrical Data DiagramTransfer Switch Drawing No. C3909-A Exploded Views and Parts ListsWarranty Warranty Schedule