Generac Power Systems 04635-0 owner manual Auxiliary Contacts, Connecting Start Circuit Wires

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Section 2 — Installation

Generac GTS “W” Type Transfer Switch

2.6 AUXILIARY CONTACTS

Use a torque wrench to tighten the

!conductors, being sure not to overtighten, or damage to the switch base could occur. If undertightened, a loose connection would result, causing excess heat which could damage the switch base.

Connect power source load conductors to clearly marked transfer mechanism terminal lugs as follows

1.Connect UTILITY (NORMAL) power source cables to switch terminals N1, N2.

2.Connect EMERGENCY (STANDBY) source power cables to transfer switch terminals E1, E2.

3.Connect customer LOAD leads to switch terminals Load 1, Load 2. (Load 1 and Load 2 are used with liquid-cooled units only.)

Conductors must be properly supported, of approved insulative qualities, protected by approved conduit, and of the correct wire gauge size in accordance with applicable codes.

Be sure to maintain proper electrical clearance between live metal parts and grounded metal. Allow at least 1/2 inch for 100-400 amp circuits; at least one inch for circuits over 400 amps.

If desired, there are Auxiliary Contacts on the transfer switch to operate customer accessories, remote advisory lights, or remote annunciator devices. A suitable power source must be connected to the COMMON (C) terminal. See Figure 2.3.

Contact operation is shown in the following chart:

 

 

Switch Position

 

 

 

Utility

Standby

 

 

Common to Normally Open

Open

Closed

 

 

Common to Normally Closed

Closed

Open

 

 

 

 

 

 

NOTE:

Auxiliary Contacts are rated 10 amps at 125 or 250 volts AC. DO NOT EXCEED THE RATED VOLTAGE AND CURRENT OF THE CONTACTS.

Figure 2.3 – Auxiliary Contacts

Optional Auxiliary Contact (Actuated)

2.5CONNECTING START CIRCUIT

WIRES

Control system interconnections consist of UTILITY 1 and 2, LOAD 1 and 2 (liquid-cooled units only); and leads 23 and 194. Control system interconnection leads must be run in a conduit that is separate from the AC power lead. Recommended wire gauge sizes for this wiring depends on the length of the wire, as recommended below:

 

MAXIMUM WIRE LENGTH

RECOMMENDED WIRE

 

 

 

SIZE

 

 

460 feet (140m)

No. 18 AWG.

 

 

461 to 730 feet (223m)

No. 16 AWG.

 

 

731 to 1,160 feet (354m)

No. 14 AWG.

 

 

1,161 to 1,850 feet (565m)

No. 12 AWG.

 

 

 

 

 

Side views shown in Utility position

4 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC General Hazards Table of Contents Safe USE of Transfer Switch Transfer Switch Enclosure Equipment DescriptionTransfer Switch Data Decal IntroductionUnpacking Introduction to InstallationConnecting Power Source and Load Lines MountingConnecting Start Circuit Wires Auxiliary ContactsFunctional Tests Adjustments Manual OperationVoltage Checks Close to Normal Source SideGenerator Tests Under Load Do not OverloadAre in Millimeters N1 N2 N3 T1 T2 T3 CB1 Electrical Data Exploded Views and Parts List QTY Description Warranty Schedule