Baldor NEMA 4X, IP-65 manual Control Mode and Status LED Indication

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The CL trimpot is factory set for 160% of Jumper J3 range setting. For a higher current limit setting, rotate the CL trimpot clockwise. For a lower current limit setting, rotate the CL trimpot counterclockwise. The current limit also contains I2t trip function. The control will trip according to a predetermined current vs. time function. The trip curve is directly related to the CL set point and can be changed with the CL trimpot. See Figure 23 on page 11.

CAUTION! Adjusting the CL above 160% of the motor rating may cause overheating of the motor. Do not leave the motor in a locked rotor condition for more than a few sec- onds since motor damage may occur.

G.Boost (BOOST) – Sets the amount of boost voltage to the motor. Jumper J7 is factory set to the "FIX" position, which provides a predefined amount of boost voltage for 50 Hz and

60Hz motors. To adjust the amount of boost voltage to the motor, set Jumper J7 to the "ADJ" position. The amount of boost voltage may be adjusted by the BOOST trimpot as described below. See Figure 24.

1.Connect an analog AC ammeter in series with one of the motor leads.

Note: Generally, digital or clamp-on ammeters do not yield accurate readings.

FIGURE 24

BOOST TRIMPOT RANGE

 

16

9

23

5

 

0

35

Volts

(Shown Factory Set to 5 Volts)

2.Run the motor unloaded at approximately 4 Hz (or 120 RPM).

Note: An unloaded motor with excessive boost will draw more current than a partial- ly loaded motor.

3.Adjust the BOOST trimpot until the ammeter reading reaches the motor nameplate rating.

4.Using the Main Speed Potentiometer, slowly adjust the motor speed over a 0 - 15 Hz (0 - 450 RPM) range. If the motor current exceeds the nameplate rating, lower the boost setting.

WARNING! TO AVOID MOTOR WINDING OVERHEATING AND FAILURE, DO NOT OVERBOOST THE MOTOR.

TABLE 5 – CONTROL MODE AND STATUS LED INDICATION

Control Mode

 

Status LED Information

Flash Rate

Color Sequence

 

Illumination Duration Seconds

 

 

Run

Slow Flash

Green

1

Sec On - 1 Sec Off

 

 

 

 

Stop

Steady

Yellow

Constant

 

 

 

 

 

Stand-By1

Slow Flash

Yellow

1

Sec On - 1 Sec Off

 

 

 

 

 

Short Circuit

Slow Flash

Red

1

Sec On - 1 Sec Off

 

 

 

 

I2t Fault

Quick Flash

Red

0.25 Sec On - 0.25 Sec Off

 

 

 

 

Overload

Steady

Red

Constant

 

 

 

 

Undervoltage

Quick Flash

Red - Yellow

0.25 Sec Red - 0.25 Sec Yellow

 

 

 

 

 

Overvoltage

Slow Flash

Red - Yellow

1

Sec Red - 1 Sec Yellow

 

 

 

 

Recovered Undervoltage2

Quick Flash

Red - Yellow - Off - Green - Off

0.25 Sec Red - 0.25 Sec Yellow -

 

 

 

0.5 Sec Off - 1 Sec Green - 0.5 Sec Off

 

 

 

 

 

Recovered Overvoltage2

Slow Flash

Red - Yellow - Off - Green - Off

1

Sec Red - 1 Sec Yellow - 0.5 Sec Off -

 

 

 

1

Sec Green - 0.5 Sec Off

 

 

 

 

 

Notes: 1. Only if the Forward-Stop-Reverse Switch is installed

2. Only if the control is in Manual Reset Mode (Jumper J4 set to the “MAN” position).

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Contents Series 5 Inverter Table of Contents IIISimplified Operating Instructions Standard Features IntroductionControl Layout Shown with Optional AUTO/MANUAL and FORWARD-STOP-REVERSE 208.17Electrical Ratings General Performance SpecificationsII. Wiring Instructions Terminal Block Wiring Information Power ConnectionsIII. Setting Selectable Jumpers AC Line Input Voltage SelectionMotor Frequency Multiplier Selection Boost Mode SelectionIV. Mounting Instructions HI-POT Setup VI. Control OperationVIII. Trimpot Adjustments Fault Recovery & Resetting the ControlVII. AC Line Fusing I2t Trip Time vs Motor Current Control Mode and Status LED Indication Optional Accessories XI. Limited Warranty