Honeywell VR8304 Startup and Checkout, Wiring, Gas Control Knob Settings, Turn on the System

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VR8304 INTERMITTENT PILOT COMBINATION GAS CONTROL

WHEN FLANGE IS NOT USED

WHEN FLANGE IS USED

APPLY WRENCH

 

FROM TOP OR

APPLY WRENCH

BOTTOM OF GAS

TO FLANGE ONLY

CONTROL TO

 

EITHER SHADED AREA

 

M3079

Fig. 5. Proper use of a wrench on a gas control with and without flanges.

3.Unscrew compression titling from the pilot outlet (Fig. 4).

4.Slip the compression fitting over the tubing and slide out of the way.

5.Push the tubing into the pilot gas tapping on the outlet end of the control until it bottoms. While hold- ing tubing all the way in, slide compression flitting into place and engage threads—turn until finger tight. Then tighten one more turn with a wrench. Do not overtighten. Refer to Fig. 6.

6.Connect other end of the tubing to pilot burner according to the pilot burner’s manufacturer’s instructions.

NOTE: When replacing a gas control, cut off old com- pression fitting and replace it with the new com- pression fitting provided on the gas control. Never use the old compression fitting as it may not provide a gas-tight seal.

GAS CONTROL

 

TIGHTEN NUT ONE TURN

 

BEYOND FINGER-TIGHT.

TO PILOT

 

BURNER

FITTING BREAKS OFF AND CLINCHES

 

TUBING AS NUT IS TIGHTENED.

M3076B

Fig. 6. Always use new compression fitting.

2.Connect the control circuit to the gas control termi- nals. See Figs. 4 and 7 or 8.

3.Adjust the thermostat heat anticipator to 0.70 rating stamped on valve operator.

STARTUP AND CHECKOUT

WARNING

Fire or explosion hazard. Can cause property damage, severe injury, or death.

1.Do not force the gas control knob. Use only your hand to turn the gas control knob. Never use tools.

2.If the gas control knob will not operate by hand, the gas control should be replaced by a qualified service technician.

Gas Control Knob Settings

The gas control knob has two settings: OFF—prevents pilot and main burner gas flow. ON—permits gas to flow into the control body. Under control of the thermostat and intermittent pilot module, pilot and main burner gas flow is permitted.

NOTE: Gas controls are shipped with the gas control knob in the ON position.

WIRING

Follow the wiring instructions furnished by the appliance manufacturer if available or use the general instructions provided below.

All wiring must comply with applicable electrical codes and ordinances.

Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage.

1.Check the power supply rating on the gas control and ensure it matches the available supply. Install transformer, thermostat, and other controls as required.

Turn on the System

Rotate the gas control knob counterclockwise to ON.

Turn on the Main Burner

Follow the instructions provided by the appliance manufacturer or turn the thermostat up to call for heat.

69-0625—03

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Contents Specifications ApplicationInstallation Install Adapters to Gas ControlUsing Adapters to Solve Swing Radius Problems Converting Between Natural and LP GasInstall Piping to the Gas Control Install the Gas ControlChoose Gas Control Location Connect Pilot Gas TubingWiring Gas Control Knob SettingsStartup and Checkout Turn on the SystemLimit Check and Adjust Gas Input to Main Burner Adjust the Pilot Burner FlamePerform Gas Leak Test Maintenance Check Safety and Shutdown PerformanceService Automation and Control SolutionsInstructions to the Homeowner Turning off the Appliance

VR8304 specifications

The Honeywell VR8304 is a sophisticated and reliable gas valve designed for use in residential and commercial heating applications. This integrated system is primarily used in conjunction with gas-fired appliances such as furnaces, boilers, and water heaters, offering improved efficiency and performance.

One of the standout features of the VR8304 is its dual combination of safety and comfort, thanks to its electronic ignition and safety shutoff mechanisms. This gas valve is equipped with a built-in pilot safety system that ensures safe operation. In the event of a failure in the ignition system, the VR8304 automatically shuts off the gas flow, preventing any potential hazards.

The unit is designed for compatibility with natural gas or propane, making it versatile for various heating needs. It utilizes a robust solenoid-operated design, which enhances its responsiveness. The VR8304 also boasts a high heat capacity, allowing it to efficiently handle significant gas flow for both heating and domestic hot water applications.

One of the technological advancements found in the VR8304 is its adaptive control features. The valve can adjust the gas flow rate depending on the demand, which not only optimizes fuel efficiency but also enhances the comfort of the environment by maintaining consistent temperature levels.

Installation of the VR8304 is straightforward due to its compact size and intuitive design. It fits standard piping configuration, reducing the need for complex adjustments or modifications during installation. Furthermore, its durable construction ensures long-lasting performance, with resistance to common issues such as corrosion and wear.

Another important characteristic of the Honeywell VR8304 is its low operating pressure combined with extended operating range. This ensures effective operation across various environmental conditions and helps maintain system integrity over time.

Finally, the Honeywell VR8304 is backed by robust customer support and service options, ensuring users have access to assistance and information to maximize their system's efficiency and safety. In conclusion, the Honeywell VR8304 stands out as a highly efficient, durable, and versatile gas valve for any heating application. Its innovative features and technologies provide both safety and performance, making it a top choice among HVAC professionals and homeowners alike.