True Fitness 750R, 500U, 600R, 750U, 500R, 600U manual

Page 16

Symptom

Probable Cause

Corrective Action

Recommended Tools

No Display 750U, 750R

Console Set

Brake

Defective Cable

Console Cable/

Lower Control

Board

Remove console set bolts. Verify good connection at the back of the console set. Set meter for DC volts

Pedal.

Measure between #1 and #4 wires (Page 21) for 5.5 – 7.5 VDC.

Is required voltage present?

If yes- replace console set. If not, continue on.

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Remove pedal and if 3 piece crank remove crank arm.

Remove right side cover.

Disconnect 3- wire connector at brake.

Set meter for AC volts.

Pedal.

The voltage should increase as pedaling increases.

Is minimum voltage 9 VAC @ 30 RPM?

If No- replace Brake. If yes, continue on.

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Remove pedal and if 3 piece crank remove crank arm.

Remove right side cover.

Disconnect 3- wire cable from brake and lower control board.

Set meter for continuity.

Check all 3 wires in cable for continuity.

No continuity? Replace cable

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Set meter for DC volts. Reconnect cable to brake and lower control board.

Pedal.

Measure for 5.5 – 7.5 VDC between #1 and #4 wires on 7- pin cable for the console at the lower control board.

Voltage is present? Replace cable for console.

Voltage not present? Replace lower control board.

Note:

You must pedal at least 30 RPM when performing any voltage test. You may require the assistance of another person when performing voltage checks.

Multi-meter

Page 14

Support Services 800-883-8783

Mon-Fri 8:30am-5:00pm Central Time Zone

Fax: 636-272-7148

 

 

 

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Contents True Fitness Service Manual Exercise Bicycles Recommended Tool List Start N O S T I C S RPMSymptom Guide ECB MalfunctionIrregular or no Display 500R, 500U DC Adaptor Adapter Plug or Jack Control Panel CablesDefective RPM Sensor Set No RPM Reading 500R, 500UNo Polar Heart Rate 500R, 500U Control Panel Heart Rate Chest Strap External InterferenceIrregular or no Display 600R, 600U No RPM Reading 600R, 600U No Contact Heart Rate 600R, 600U Control Panel Defective Cables Defective HandlesHandlebar Buttons do not Function 600R No Resistance 750U, 750R Enter DA resistance test mode.Heavy Resistance Page No Contact Heart Rate No Polar Heart Rate Wiring Diagrams TR/ TU 500 Wiring Diagram TU 600 Wiring Diagram TR 600 Wiring Diagram TR/ TU 750 Wiring Diagram Page True Upright Bike 500 True Recumbent Page TU 500 Exercise Bike Rear Stabilizer with Bolts SET TR 500 Exercise Bike REF # PART# Description QTY 7T002500 Transportation Handle Set w/Screws Page True Upright Bike 600 True Recumbent TU 600 Parts Diagram TU 600 Bike Decal a TR 600 Parts Diagram TR600 Bike Console Mast W/BOLTS Page True Upright Bike 750 TU 750 Parts Diagram 3 Piece Crank TU 750 3 Piece Crank END CAP for Front Grounding BAR RT TU 750 Parts Diagram 1 Piece Crank TU 750 1PC Crank Frame Side CVR Decal Silvr True Recumbent Bike Page Crank Foot PAD Rear Adjustable TR 750 Parts Diagram TR 750 After 8/5/01 Prior to 02-RE0283C END CAP Rear Grounding BAR PCS After Serial # 02-RE0283C Piece Crank TR 750 After Serial # 02-RE0283C 7TSZRB40SCV-L1 Side Cover Left SET True Fitness Removal Replacement Table of Contents Step Electrical connections are on 500 series bikes only Remove Small Poly-V Pulley Loosen rear hub bracket screws Loosen Hub Bracket Screws Remove Belt & Tensioner Assembly Copyright 2001 True Fitness Technology, Inc Remove Front Hub Assembly Remove Large Pulley Assembly Step Removal & Replacement 500U 500U Step Remove snap ring from belt tensioner Remove Snap Ring Remove Crank Hub Assembly Flat blade screwdriver may be used to pry hub from frame Step Remove Right Belt Poly-V Wheel Remove the snap ring and washers Remove Right Side Tensioner Assembly Mm Hex Wrench Mm Open-End Wrench Hammer Handle Remove brake belt from larger poly-V wheel Remove Belt 600U & 600R Remove Left Side Belt From Assembly Step Remove Left Side Poly-V Wheel Remove Crank Hub Assembly Flat blade screwdriver may be used to pry hub from frame Step Remove Left Belt Poly-V Pulley Remove Poly-V Wheel Pulley Remove Left Side Tensioner Assembly Mm-Hex Wrench Mm Open-End Wrench Hammer Handle Remove brake belt from larger poly-V wheel Remove Belt Remove Brake & Belt Assembly Remove Right Side Belt From Assembly Step Remove Right Side Poly-V Wheel Remove Crank Hub Assembly Flat blade screwdriver may be used to pry hub from frame Step