True Fitness 500U, 600R, 750U, 500R, 750R, 600U manual REF # PART# Description QTY

Page 30

TR 500

REF #

PART#

DESCRIPTION

QTY.

02

7T000100

Front Stabilizer w/Bolts

1

SET

03

7T000200

Transportation Wheel Kit

1

SET

04

7T000300

Front Stabilizer End Cap

2

PCS

05

7T000400

Crank Pulley w/E Caps & Bearings

1

SET

06

7T005800

RPM Sensor w/Wire & Nut

1

SET

07

7T000600

Bolt - Belt Tension

1

PC

08

7T000700

Cable Assembly - 6 Pin Lower

1

PC

09

7T000800

Cable Assembly - 5 Pin Lower

1

PC

10

7T000900

Shroud Trim Cap

1

PC

11

7T001000

Console Mast Set

1

SET

11-1-1

7T001001

Cable Assy, 6 Pin Upper

1

PC

11-1-2

7T004700

Cable Assy, 5 Pin Upper

1

PC

12

7T001100

Computer Set

1

SET

13-1

7T001201

Rear Shroud - Right

1

PC

13-2

7T001202

Screw, Sidecover

10

PCS

13-3

7T001203

Rear Shroud - Left

1

PC

13-4

7T001204

Screw, Rear Cover

1

PC

14-1

7T001301

500R Shroud - Left Complete w/ Model Decal and Shroud Decals

1

SET

14-2

7T001302

Screw - Side Cover

1

PC

14-3

7T001303

Screw

3

PCS

14-5

7T001305

500R Shroud - Right Complete w/ Model Decal and Shroud Decals

1

PC

14-6

7T001306

Hex Nut - Side Cover

3

PCS

14-7

7T001307

Model Decal for 500R - Left (Wht)

1

PC

14-8

7T001308

Shroud Decal - A (Wht)

1

PC

14-9

7T001309

Shroud Decal - C (Wht)

1

PC

14-10

7T001310

Model Decal for 500R - Right (Wht)

1

PC

14-11

7T001311

Shroud Decal - B (Wht)

1

PC

14-12

7T001312

Shroud Decal - D (Wht)

1

PC

15

7T001400

Pedal Set w/Straps

1

SET

16

7T001500

Poly-v Belt

1

PC

17

7T010700

TR500 Brake Assy

1

SET

18

7T001700

Aluminum Idler Assembly

1

SET

19

7T001800

ECB DC Motor w/Screws

1

SET

20

7T001900

ECB Limit Switch w/Screws

1

SET

21

7T002000

ECB Control Board w/Screws

1

SET

22

7T002100

Aluminum Rail Trim Cap

1

PC

23

7T002200

Aluminum Rail w/Bolts

1

SET

24

7T002300

Stopper Kit

1

SET

25

7T002400

Fore and Aft Adjusting Rack w/Bolts

1

SET

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Image 30
Contents True Fitness Service Manual Exercise Bicycles Recommended Tool List Start N O S T I C S RPMSymptom Guide ECB MalfunctionIrregular or no Display 500R, 500U DC Adaptor Adapter Plug or Jack Control Panel CablesDefective RPM Sensor Set No RPM Reading 500R, 500UNo Polar Heart Rate 500R, 500U Control Panel Heart Rate Chest Strap External InterferenceIrregular or no Display 600R, 600U No RPM Reading 600R, 600U No Contact Heart Rate 600R, 600U Control Panel Defective Cables Defective HandlesHandlebar Buttons do not Function 600R No Resistance 750U, 750R Enter DA resistance test mode.Heavy Resistance Page No Contact Heart Rate No Polar Heart Rate Wiring Diagrams TR/ TU 500 Wiring Diagram TU 600 Wiring Diagram TR 600 Wiring Diagram TR/ TU 750 Wiring Diagram Page True Upright Bike 500 True Recumbent Page TU 500 Exercise Bike Rear Stabilizer with Bolts SET TR 500 Exercise Bike REF # PART# Description QTY 7T002500 Transportation Handle Set w/Screws Page True Upright Bike 600 True Recumbent TU 600 Parts Diagram TU 600 Bike Decal a TR 600 Parts Diagram TR600 Bike Console Mast W/BOLTS Page True Upright Bike 750 TU 750 Parts Diagram 3 Piece Crank TU 750 3 Piece Crank END CAP for Front Grounding BAR RT TU 750 Parts Diagram 1 Piece Crank TU 750 1PC Crank Frame Side CVR Decal Silvr True Recumbent Bike Page Crank Foot PAD Rear Adjustable TR 750 Parts Diagram TR 750 After 8/5/01 Prior to 02-RE0283C END CAP Rear Grounding BAR PCS After Serial # 02-RE0283C Piece Crank TR 750 After Serial # 02-RE0283C 7TSZRB40SCV-L1 Side Cover Left SET True Fitness Removal Replacement Table of Contents Step Electrical connections are on 500 series bikes only Remove Small Poly-V Pulley Loosen rear hub bracket screws Loosen Hub Bracket Screws Remove Belt & Tensioner Assembly Copyright 2001 True Fitness Technology, Inc Remove Front Hub Assembly Remove Large Pulley Assembly Step Removal & Replacement 500U 500U Step Remove snap ring from belt tensioner Remove Snap Ring Remove Crank Hub Assembly Flat blade screwdriver may be used to pry hub from frame Step Remove Right Belt Poly-V Wheel Remove the snap ring and washers Remove Right Side Tensioner Assembly Mm Hex Wrench Mm Open-End Wrench Hammer Handle Remove brake belt from larger poly-V wheel Remove Belt 600U & 600R Remove Left Side Belt From Assembly Step Remove Left Side Poly-V Wheel Remove Crank Hub Assembly Flat blade screwdriver may be used to pry hub from frame Step Remove Left Belt Poly-V Pulley Remove Poly-V Wheel Pulley Remove Left Side Tensioner Assembly Mm-Hex Wrench Mm Open-End Wrench Hammer Handle Remove brake belt from larger poly-V wheel Remove Belt Remove Brake & Belt Assembly Remove Right Side Belt From Assembly Step Remove Right Side Poly-V Wheel Remove Crank Hub Assembly Flat blade screwdriver may be used to pry hub from frame Step