3M 7620-T-95 manual Install Lug or Connector

Page 15

13.5Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, constant force spring and exposed shield wires (Figure 21).

NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 3/4" (19 mm) must be exposed.

1" (25 mm)

Semi-Con

Shield Wires

Constant Force Spring

Two Half-Lapped Layers of Electrical Grade Vinyl Tape

Scotch® Mastic Sealing Strip 2230

Vinyl Tape Marker

Figure 21

14.0Install Lug or Connector

14.1Check to insure the 3M™ Cold Shrink Silicone Rubber Termination QT–III assembly fits over the selected

lug or connector. If lug or connector (Figure 22) will not fit through the termination core, clean the insulation (per Step 15.0) and slide termination on cable before installing lug or connector. DO NOT REMOVE CORE

AT THIS TIME.

Clearance

Connector/Lug

Figure 22

NOTE: Refer to pages 17-19 for 3M™ Connector and Lug crimping information.

NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer. Immediately insert conductor into lug or connector barrel as far as it will go.

14.2Position connector or lug and crimp according to manufacturers directions. Remove excess oxide inhibitor and sharp crimp flashings following crimping.

15.0Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice

15.1Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit

CC–2.Do not allow solvent to touch semi-con insulation shield!

15.2If abrasive must be used:

a.Use on insulation only. Do not use abrasive on semi-con insulation shield!

b.Use only aluminum oxide abrasive; grit 120 or finer, included in 3M™ Cable Cleaning Preparation Kit CC-2.

c.Be careful not to reduce the cable insulation diameter below that allowed by the kit.

78-8113-5098-8 Rev F

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Contents 7620-T-95 Instructions With High-K Stress ReliefKit Contents Prepare Cable Instructions For Tape Shielded CableInstall Ground Braid Special Note for Cloth or Paper SEMI-CON Insulation Shield Install Lug or ConnectorCorrect Installation of Termination on Tape Shielded Cable Install TerminationTerminal lug Instructions for Wire Shielded Cable6 mm Ground Braid Leg Install Lug or Connector Correct Installation of Termination on Wire Shielded Cable Lug Instructions for UniShield Shielded CableRemove semi-conductive jacket to dimension shown in Figure Constant Force Spring Shield Wires Install Lug or Connector Correct Installation of Termination on UniShield Cable Thru 30045 One hole Tooling IndexThru 40079 One hole Thru 40178 Two hole Die Minimum No Manufacturer Mech. Tool Crimps Important Notice

7620-T-95 specifications

The 3M 7620-T-95 is an advanced adhesive tape designed for a variety of applications in industrial and commercial settings. Renowned for its exceptional adhesion properties and versatility, this tape is often utilized in the automotive, aerospace, and electronics industries.

One of the main features of the 3M 7620-T-95 is its strong bonding capabilities. It utilizes a premium acrylic adhesive formulation that provides outstanding adhesion to a wide range of surfaces, including metals, plastics, and composites. This makes the tape ideal for applications where a durable bond is essential. The tape maintains its performance even under challenging conditions, such as high temperatures and extreme weather, ensuring reliable results over time.

Another key characteristic of the 3M 7620-T-95 is its excellent temperature resistance. This tape can withstand temperatures ranging from -40°C to 93°C (-40°F to 200°F), making it suitable for both indoor and outdoor applications. Its ability to perform under thermal stress reduces the risk of failure in critical applications, providing users with peace of mind.

The 3M 7620-T-95 also incorporates advanced technologies to enhance its performance. The tape's construction features a dual coated design, which enables a user-friendly application process. This allows for easy handling and positioning, while also ensuring minimal clean-up after use. Additionally, the tape offers a high degree of conformability, making it ideal for bonding irregular shapes and surfaces.

Moreover, the tape features a protective release liner that simplifies the application process. The liner helps to safeguard the adhesive until it is ready to be utilized, preventing contamination and maintaining optimal performance. This thoughtful design aspect contributes to the tape's effectiveness and reliability.

In conclusion, the 3M 7620-T-95 is a top-tier adhesive tape that excels in adhesion, temperature resistance, and application convenience. Its premium acrylic formulation, robust construction, and user-friendly design make it an indispensable tool for professionals across a variety of industries. Whether in demanding automotive applications or intricate electronics assembly, this tape delivers the performance needed to achieve secure, lasting bonds.
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