Mitsubishi Electronics WD-62927, WD-52628, WD-73727, WD-62827 Introduction, Product Safety Notice

Page 5

MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927

INTRODUCTION

This service manual provides service instructions for DLP Projection TV Models and Chassis:

Dimensions/Weight

MODEL

CHASSIS

HEIGHT

WIDTH

DEPTH

WEIGHT

POWER

USAGE

 

 

 

 

 

 

WD-52627

V29

34 in.

49.6 in.

18.6 in.

121 lbs.

295W

WD-52628

V30

"

"

"

"

"

WD-62627

V29

40.5 in.

58.3 in.

20.3 in

133 lbs.

"

WD-62628

V30

"

"

"

"

"

WD-62827

V30+

"

60.3 in.

"

"

310W

WD-62927

V31

"

"

"

"

330W

WD-73727

V30

44.8 in.

69.9 in.

21.5 in.

165 lbs.

335W

WD-73827

V30+

"

"

"

"

350W

WD-73927

V31

"

69.8 in.

"

"

"

This service manual includes:

1.Assembly and disassembly instructions for the front and rear cabinet components.

2.Servicing of the Lenticular Screen and Fresnel Lens.

3.Servicing down to major components, chassis, PWBs, Light Engine, Lamp Ballast, etc..

4.Electrical adjustments.

5.Optical Adjustments.

6.Lead Free Soldering.

7.Chip parts replacement procedures.

8.Simplified circuit path diagrams.

The parts list section of this service manual includes:

1.Cabinet and screen parts.

2.Electrical parts.

Block diagrams of the above listed models are included in this service manual for better understanding of the circuitry.

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in television receivers have special safety related characteristics. These charac- teristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.

Replacement parts which have special safety characteristics are identified in this service manual.

Electrical components having such features are identified by shading on the schematic diagram and by bold type in the parts list of this service manual. Therefore, the replacement for any safety part should be identical in value and characteristics.

Pb Solder

The PWBs used in the V28 and V28+ chassis are constructed using Lead-Free solder. When

servicing use only recommended Lead-Free solder (refer to page 48).

CableCARD is a trademark of Cable Television Laboratories, Inc.

TV Guide On Screen is a registered trademark of Gemstar Development Corp.

HDMI is a trademark of HDMI Licensing, LLC.

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Contents V29 / V30 / V30+ / V31 Chassis SpecificationsMitsubishi Digital Electronics AMERICA, INC Page Contents Schematic Diagrams Servicing use only recommended Lead-Free solder refer to Product Safety NoticeIntroduction Leakage current check Safety PrecautionsWD-52627 / WD-52628 / WD-62627 / WD-62628 Cabinet Front DisassemblySpeaker Grille & Bezel Removal SCREEN-ASSY RemovalFront Panel Caps Removal WD-62827 Front DisassemblyBezel Removal SIDE-TRIM RemovalScreen Assy Removal WD-62927 Front Disassembly TOP, Bottom and Sides Trim Removal Front Bezel Removal Screen Assembly Removal Card Reader Removal WD-73727 / WD-73827 Front DisassemblyGRILLE-SIDE Removal WD-73927 Front Disassembly SCREEN-ASSY Removal BACK-COVER Removal Cabinet Rear DisassemblyChassis Sequence of Disassembly Chassis Disassembly / Accessing PWBsFigure a Chassis Removal from the cabinetAssy PWB- Terminal Removal Figure Chassis Cover Removal FigureChassis Upper Shield Removal Figure PWB-POWER Removal FigurePWB-FORMAT & PWB=RISER Removal Referring to Figures PWB-MICRO RemovalPWB-DM Removal Figures PWB-DM Removal Chassis Rear Shield Removal FigureOperating Chassis Outside of Cabinet CE1PCPA1 Bolt Table Optical Engine Replacement Ltjc 52 & 62 Models Optical Engine Replacement DetailsCJ3 52 & 62 Optical Engine Replacement Details52 & 62 Optical Engine Replacement Details Spring ENGINE-PWR-PWB Model’s Optical Engine ReplacementEngine Assembly removal from the cabinet Models Optical Engine Replacement DetailsCd c Lamp Cover VerticalJoining e Bracket Engine removal from the Base Plate AssemblyRubber GWedge Unplug Ballast LeadsAfter Replacing the Optical Engine Engine InstallationDo not Lose To Remove the Diamond Shield To Install the Diamond ShieldWD-62927 / WD-73927 Only Lenticular Screen and Fresnel Lens Removal Servicing the Lenticular Screen and Fresnel LensLenticular Screen and Fresnel Lens Installation Option Menu Inputs LED Indicator DiagnosticsAbnormal LED Indications Lamp Cartridge Air Filter AIR Filter CleaningMeasuring equipment and Jigs Test signalCircuit Adjustment Mode Adjustment Selection Resetting Data to Factory ValuesAdjusting Data Terminating the circuit adjustment modePrelminary Required ToolsWD-62827A WD-52627 / 62627 / 52628Adjustment Access Pedestal Cover 52 & 62 Side Locking Screw Locking Screws and Wedge RemovalLocking Screws Adjustment ProceduresAdjustment Locations Horizontal Keystone Adjustment Rotation AdjustmentVertical Keystone Adjustment After AdjustmentPb-Free Display Displays used to indicate Pb-freeChip Parts Removal Transistors ReplacementChip Parts Removal Resistors, Capacitors, etc Parts Tolerance Codes Critical and Warranty Parts DesignationParts Ordering Quick Reference for Common Parts Integrated Circuits Diodes TransistorsCoils COIL-CHIP 33MH-J EMI-F-CHIP BLM11A601SCOIL-CHIP 10MH-K COIL-CHIP 10MH-JEMI-F-CHIP BLM11B050SA COIL-RF 6.8MH-M COIL-RF 22MH-KCOIL-RF 10MH-K COIL-RF 2.7MH-MResistors TransformersEMI-F-CHIP NFL21SP506X13CD CHIP-FILTER ACM2012D-9002PMETAL-P 3W 1K-J CapacitorsTHRM-CHIPNCP18XH103F03RB Miscellaneous SwitchesSW-LEVER TAPE-LENSSWITCH-RF-TYPE 2RF-SWITCHPlate RF-SWITCH Button ResetCosmetic Parts Accessories598D822010 Screen Bracket 623D224010 SCREEN-FRAME Spacer 491P178040 SCREEN-LENTICULAR491P178030 SCREEN-LENTICULAR 598D683010 Screen Bracket 623D224010 SCREEN-FRAME Spacer598D683010 Screen Bracket WD-62827 Screen Parts FigureWD-62927 Screen Parts Figure WD-73827 Screen Parts Figure WD-73727 Screen Parts FigureWD- 73927 Screen Parts Figure 491P176050 SCREEN-LENTICULARPage Main Power Supply Lamp Ballast DC Supply Fans Power Supply Page Analog Video Signal Path Digital Video Signal Path Signal Path V31 Only HDD Record V30+ Sound Signal Path Command Input Circuitry Serial Control Lines Lamp Control Circuitry Page Reader Live To Shutter Control IC3J01 PWB-SWLAMP
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