3M 7685-S-8 manual Thru 40079 One hole Thru 40178 Two hole

Page 20

Tooling Index

Lug and Crimping Information for 3M™ Scotchlok™ Copper/Aluminum Lugs

40016 thru 40079 One hole

40132 thru 40178 Two hole

Cable Size AWG/ kcmil

Stud Size (in.)

3M™ Scotchlok™ Lug Number

6

 

40016

5/16

4

5/16

40020

2

3/8

40024

1/2

40025

 

1

3/8

40028

1/2

40029

 

 

3/8

40032

1/0

1/2

40033

 

3/8

40132

2/0

1/2

40037

1/2

40137

 

3/0

1/2

40041

1/2

40141

 

 

1/2

40045

4/0

5/8

40046

 

1/2

40145

 

1/2

40049

250

5/8

40050

 

1/2

40149

300

1/2

40053

1/2

40153

 

 

1/2

40056

350

5/8

40057

 

1/2

40156

400

1/2

40160

500

5/8

40067

1/2

40166

 

600

1/2

40170

750

5/8

40073

1/2

40172

 

1000

5/8

40079

1/2

40178

 

 

 

 

Crimping Tool-Die Sets (Minimum Number Of Crimps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Square D Co.

 

ITT

 

Kearny

 

 

Burndy Corporation

 

 

 

Thomas & Betts Corporation

 

 

Blackburn

 

Nat’l

 

 

 

 

 

 

Anderson Div.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Co.

 

Div.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MD6

 

MY29

 

Y34A

 

Y35, Y39,

 

Y1000**

 

TBM 5

 

TBM 8

 

TBM 12

 

TBM 15

 

VC6–3**

 

VC8C**

 

OD58

 

TYPE O

 

 

 

Y45*, Y46*

 

 

 

 

 

 

VC6–FT**

 

 

 

W161(1)

 

6AWG(1)

 

A6CAB(1)

 

U6CABT(1)

 

(1)

 

Grey(1)

 

Grey(1)

 

–

 

29(1)

 

(1)

 

–

 

BY19(3)

 

J(3)

 

 

 

 

 

 

 

 

 

 

 

 

W162(3)

 

4AWG(1)

 

A4CAB(1)

 

U4CABT(1)

 

(1)

 

Green(2)

 

Green(2)

 

–

 

37(1)

 

(1)

 

–

 

BY53(3)

 

P(3)

W163(3)

 

2AWG(1)

 

A2CAB(1)

 

U2CABT(1)

 

(1)

 

Pink(2)

 

Pink(2)

 

–

 

42H(2)

 

(1)

 

–

 

BY23(3)

 

1/2(3)

W163(3)

 

2AWG(1)

 

A2CAB(1)

 

U2CABT(1)

 

(1)

 

Pink(2)

 

Pink(2)

 

 

42H(2)

 

(1)

 

 

BY23(3)

 

1/2(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W163(3)

 

1AWG(1)

 

A1CAR(1)

 

U1CART(1)

 

(1)

 

Gold(2)

 

Gold(2)

 

–

 

45(1)

 

(1)

 

–

 

BY23(3)

 

1/2(3)

W163(3)

 

1AWG(1)

 

A1CAR(1)

 

U1CART(1)

 

(1)

 

Gold(2)

 

Gold(2)

 

 

45(1)

 

(1)

 

 

BY23(3)

 

1/2(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W241(3)

 

1/0(1)

 

A25AR(1)

 

U25ART(1)

 

(1)

 

Tan(2)

 

Tan(2)

 

 

 

50(1)

 

(1)

 

 

 

BY25(3)

 

5/8–1(3)

W241(3)

 

1/0(1)

 

A25AR(1)

 

U25ART(1)

 

(1)

 

Tan(2)

 

Tan(2)

 

–

 

50(1)

 

(1)

 

–

 

BY25(3)

 

5/8–1(3)

W241(3)

 

1/0(1)

 

A25AR(1)

 

U25ART(1)

 

(1)

 

Tan(2)

 

Tan(2)

 

 

 

50(1)

 

(1)

 

 

 

BY25(3)

 

5/8–1(3)

BG(4)

 

2/0(1)

 

A26AR(2)

 

U26ART(2)

 

(1)

 

Olive(2)

 

Olive(2)

 

–

 

54H(2)

 

(2)

 

–

 

BY31C(3)

 

5/8–1(3)

BG(4)

 

2/0(1)

 

A26AR(2)

 

U26ART(2)

 

(1)

 

Olive(2)

 

Olive(2)

 

 

54H(2)

 

(2)

 

 

BY31C(3)

 

5/8–1(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W166(4)

 

3/0(1)

 

A27AR(2)

 

U27ART(2)

 

(1)

 

Ruby(2)

 

Ruby(2)

 

–

 

60(2)

 

(2)

 

–

 

–

 

737(3)

W166(4)

 

3/0(1)

 

A27AR(2)

 

U27ART(2)

 

(1)

 

Ruby(2)

 

Ruby(2)

 

 

60(2)

 

(2)

 

 

 

737(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W660(4)

 

4/0 (2)

 

A28AR(2)

 

U28ART(2)

 

(1)

 

 

 

White(4)

 

 

 

66(4)

 

(2)

 

 

 

BY35C(4)

 

840(4)

W660(4)

 

4/0 (2)

 

A28AR(2)

 

U28ART(2)

 

(1)

 

–

 

White(4)

 

–

 

66(4)

 

(2)

 

–

 

BY35C(4)

 

840(4)

W660(4)

 

4/0 (2)

 

A28AR(2)

 

U28ART(2)

 

(1)

 

 

 

White(4)

 

 

 

66(4)

 

(2)

 

 

 

BY35C(4)

 

840(4)

W249(3)

 

 

 

A29AR(2)

 

U29ART(2)

 

(1)

 

 

 

 

 

71H(4)

 

71H(2)

 

(3)

 

 

 

 

 

 

W249(3)

 

–

 

A29AR(2)

 

U29ART(2)

 

(1)

 

–

 

–

 

71H(4)

 

71H(2)

 

(3)

 

–

 

–

 

–

W249(3)

 

 

 

A29AR(2)

 

U29ART(2)

 

(1)

 

 

 

 

 

71H(4)

 

71H(2)

 

(3)

 

 

 

 

 

 

–

 

–

 

A30AR(2)

 

U30ART(2)

 

(1)

 

–

 

–

 

76H(4)

 

76H(2)

 

(3)

 

–

 

–

 

–

 

 

A30AR(2)

 

U30ART(2)

 

(1)

 

 

 

76H(4)

 

76H(2)

 

(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U31ART(2)

 

(1)

 

 

 

 

 

87H(4)

 

87H(3)

 

(3)

 

 

 

 

 

 

–

 

–

 

–

 

U31ART(2)

 

(1)

 

–

 

–

 

87H(4)

 

87H(3)

 

(3)

 

–

 

–

 

–

 

 

 

 

 

 

U31ART(2)

 

(1)

 

 

 

 

 

87H(4)

 

87H(3)

 

(3)

 

 

 

 

 

 

–

 

–

 

–

 

U32ART(4)

 

(1)

 

–

 

–

 

94H(4)

 

94H(4)

 

–

 

(2)

 

–

 

–

–

 

–

 

–

 

U34ART(4)

 

(1)

 

–

 

–

 

106H(4)

 

106H(3)

 

–

 

(2)

 

–

 

–

 

 

 

U34ART(4)

 

(1)

 

 

 

106H(4)

 

106H(3)

 

 

(2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–

 

–

 

–

 

U36ART(4)

 

(1)

 

–

 

–

 

–

 

115H(3)

 

–

 

(3)

 

–

 

–

–

 

–

 

–

 

U39ART(4)

 

(1)

 

–

 

–

 

–

 

125H(4)

 

–

 

(3)

 

–

 

–

 

 

 

U39ART(4)

 

(1)

 

 

 

 

125H(4)

 

 

(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–

 

–

 

–

 

S44ART(4)

 

(1)

 

–

 

–

 

–

 

140H(4)

 

–

 

(3)

 

–

 

–

 

 

 

S44ART(4)

 

(1)

 

 

 

 

140H(4)

 

 

(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.

**Anderson VC6–3, VC6–FT, VC8C and Burndy Y1000 require no die set.

20

78-8119-6018-2 Rev C

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Contents With High-K Stress Relief 7685-S-8 InstructionsKit Contents Instructions For Tape Shielded Cable Prepare CableInstall Ground Braid Special Note for Cloth or Paper SEMI-CON Insulation Shield Install Lug or Connector Do not Remove Core AT this TimeInstall Termination Vinyl Tape MarkerInstructions for Wire Shielded Cable Be Sure to Allow for Depth of Terminal LUG6 mm Constant Force Spring Trim Shield Wires This Time Figur eCounter-Clockwise Instructions for UniShield Shielded Cable To Allow for Depth of Terminal LUGRemove semi-conductive jacket to dimension shown in Figure Shield Wire ND Scotch Mastic Strip Install Lug or Connector Vinyl Tape Marker Ridge at End of Cable Tooling Index Thru 30045 One holeThru 40079 One hole Thru 40178 Two hole Conductor Size AWG & kcmil Stranded Important Notice

7685-S-8 specifications

3M 7685-S-8 is a highly regarded product developed by 3M, a global leader in science and innovation. This item forms part of 3M's extensive range of adhesive materials, known for their performance and versatility in various applications. Tailored specifically for industrial uses, the 7685-S-8 is recognized for its robust characteristics, making it an ideal choice across numerous industries.

One of the main features of 3M 7685-S-8 is its advanced adhesion technology. This product employs a high-performance acrylic adhesive that provides exceptional bond strength. It adheres well to a wide variety of surfaces, including metals, plastics, and glass, ensuring a strong and durable bond that stands the test of time. The adhesive is formulated to resist degradation under various environmental conditions, including humidity, temperature fluctuations, and UV exposure. This resilience makes it suitable for both indoor and outdoor applications.

Another notable highlight of the 7685-S-8 is its ease of use. The product is available in a convenient format, allowing for straightforward application. It features a backing material that aids in the accurate placement of the adhesive, contributing to reduced waste and improved efficiency during the application process. Moreover, the user-friendly design minimizes the risk of human error, ensuring consistent quality results across projects.

In addition to its adhesive capabilities, the 3M 7685-S-8 showcases compatibility with various technologies commonly used in industrial settings. Whether one is utilizing automation processes or manual techniques, this product seamlessly integrates into existing workflows, enhancing operational efficiency. The acetate liner makes for easy handling and simplifies the cutting and shaping processes, accommodating different sizes and shapes as required by the user’s specifications.

3M 7685-S-8 is also characterized by its ability to provide a clean appearance once installed. The transparency of the adhesive allows for discreet bonding, maintaining the aesthetic integrity of the final product. Furthermore, its reliable performance and durability reduce the need for frequent replacements, ultimately leading to cost savings over time.

In conclusion, 3M 7685-S-8 exemplifies the cutting-edge technologies and user-friendly features characteristic of 3M products. Its high-performance adhesion, environment-resistant properties, ease of application, and versatility across various materials make it an indispensable tool for professionals in the industry, ensuring that projects not only meet but exceed expectations.
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