Multiquip MGX manual General information, Why vibrate concrete, Consolidation, Vibration time

Page 12

general information

The MGX Vibrator has a double-insulated motor (no ground necessary) with advanced and user-friendly design. The motor is lightweight and durable with an aluminum motor case. The frontend closed-motor design prevents any invasion of mortar and foreign material from the front.

Vibration-dampening handle grip reduces operator fatigue.

Original cord protector gives flexibility to input cord for longer cord life.

Multiquip's shaft/heads are designed to work in medium to high slump concrete. Typical applications include small pours, slabs driveways, stem walls and footings.

A vibrating steel head is attached to one end of the flexshaft. This head generates vibration via an eccentric rotator that consolidates the concrete by removing air pockets. The round head design allows for the transmission of vibration in all directions.

Why vibrate concrete

To ensure optimum strength and durability, vibration of fresh concrete is an important requirement. Vibration or compaction is the principal method for consolidation of concrete.

Consolidation

Consolidation eliminates pockets of aggregate and air bubbles maximizing strength, eliminating surface voids. Vibrators consolidate concrete by transmitting shock waves which allow the aggregate to float freely while pushing lighter trapped air up and out of the concrete mix.

A properly consolidated concrete pour will display a thin line of mortar appearing along the form near the vibrator and the coarse aggregate has been dispersed evenly throughout the pour and is not visible.

vibration time

Vibration time depends on frequency. The higher the frequency, the less vibration time is required for the job.

vibration range

Vibration range (Figure 2) can be defined as "Area of Influence". This area of influence (vibrating radius) is the distance from the center of the vibrator to the outer most edge.

AREA OF INFLUENCE (VIBRATING RADIUS)

R

D

VIBRATOR HEAD

INSERTION SPACING

Figure 2. Vibrator Radius/Spacing

Table 4 shows the vibration radius and spacing for a given vibrator head diameter.

 

Table 4. Vibrating Radius/Insertion

 

 

Spacing

 

 

 

 

Vibration

Vibrator

120 Volt

240 Volt

HeadDia.

Radius

Spacing

Models

Models

in. (mm)#

(R) in.

(D) in.

 

 

 

(mm)

(mm)

MGX12325

MGX22325

.9 (23)

4 (102)

6 (152)

MGX12810

MGX22810

1.1 (28)

5.5 (140)

8.25 (210)

MGX12825

MGX22825

1.1 (28)

5.5 (140)

8.25 (210)

MGX13225

MGX23225

1.25 (32)

8 (203)

12 (305)

MGX13810

MGX23810

1.5 (38)

12 (305)

18 (427)

MGX13825

MGX23825

1.5 (38)

12 (305)

18 (427)

 

 

 

 

 

NOTICE

Radius (area of influence R) and vibrator head spacing (D) are expressed in inches/millimeters. Radius and distance values expressed in Table 4 are only to be used as a general guide. Values are subject to change.

page 12 — MGX Series • operation and parts manual — rev. #0 (03/26/12)

Image 12
Contents Model MGX Series 2 MGX Series operation and parts manual rev. #0 03/26/12 Silicosis/Respiratory Warnings Silicosis WarningTable of Contents MGX Series Concrete Vibrator Choose from three easy options Safety Information SaFeTy MeSSageSPerSonal SaFeTy  Stay alert, watch what you are doingGeneral poWer Tool SaFeTy WarningS WorK area SaFeTyMoTor and FleXSHaFT SaFeTy  Keep the cord from heat, oil, and sharp objectsEleCTriCal SaFeTy  Use only factory-authorized replacement partsPower Cord/Cable Safety PoWer Tool uSe and CareServiCe EnvironMenTal SaFeTy/deCoMMiSSioningSpecifications Vibrator SpecificationsDimensions DimensionsWhy vibrate concrete General informationConsolidation Vibration timeExample Head SelectionPower source Components220V depending on model. Make sure to check voltage On motor nameplate and connect to the appropriateConnect the vibrator to the proper power source OperationOperation Maintenance Carbon brush replacementDrive Motor inspection Vibrator head lubrication 300 HoursShaft lubrication 200 Hours Vibrator head wear 300 HoursSlowly pull the wire core from the shaft Removing Shaft from MotorTroubleshooting Fill head casing to recommended levelExplanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionMotor assy 002240530 247458630042506000 247010102Shaft/Head assy 242913040 MGX12325/MGX22325242913010 MGX12810/MGX2281026 MGX Series operation and parts manual rev. #0 03/26/12 242953040 242953010242953020 242953030Terms and Conditions of Sale Parts FreigHT poliCyMgx Series operation and parts manual rev. #0 03/26/12 HERE’S HOW to GET Help