Multiquip MGX manual Operation, Connect the vibrator to the proper power source

Page 15

operation

operation

1.Connect the vibrator to the proper power source.

2.If an extension cord is necessary, refer to Table 5 for the correct type of extension cord to use.

Table 5. Extension Cord Types

Current

Load in Watts

Maximum Allowable Cable Length

 

 

 

 

 

 

in

At 100

At 200

#10 Wire

#12 Wire

#14 Wire

#16 Wire

Amperes

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

1000 ft.

600 ft.

375 ft.

250 ft.

 

 

 

 

 

 

 

5

600

1200

500 ft.

300 ft.

200 ft.

125 ft.

 

 

 

 

 

 

 

7.5

900

1800

350 ft.

200 ft.

125 ft.

100 ft.

 

 

 

 

 

 

 

10

1200

2400

250 ft.

150 ft.

100 ft.

 

 

 

 

 

 

 

 

15

1800

3600

150 ft.

100 ft.

65 ft.

 

 

 

 

 

 

 

 

20

2400

4800

125 ft.

75 ft.

50 ft.

 

 

 

 

 

 

 

 

3.Hold vibrator head above concrete pour when starting drive motor. This will prevent the vibrator head from bouncing on hard surfaces which could damage the bearings.

4.Push the ON/OFF switch to the ON position then immerse into the surface. Do not run the motor outside of the surface for long periods.

NOTICE

Pressing the Power Lock Button will lock the On/OFF switch to the ON position.

5.Keep flexshaft (Figure 5) straight as possible when operating. Sharp bends increase the load on the core and drive motor, which will result in early core failure and possible damage to the drive motor.

1-1/2 TIMES AREA

 

FLEX-SHAFT

OF INFLUENCE

 

 

 

 

VIBRATOR HEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.Completely immerse the vibrator head quickly into the concrete mix at a verticle rate of about one foot per second (0.3 meters/second). Vibrate concrete for about 5 to 15 seconds for wet mixes. For stiff mixes vibrate 2-3 minutes.

7.Stop vibration of concrete mix when concrete has a level, glossy surface and there are no breaking air bubbles.

8.Slowly lift the head out of the mix using an up and down movement. This slight up and down movement will close the hole formed by the vibrator.

9.When lifting the head out of the concrete, withdraw slowly at a rate of about 3 sec./ft. Using this technique will avoid the re-trapping of air.

10.When near the top of the mix, withdraw the vibrator quickly.

11.Re-insert vibrator into mix according to the "area of influence" See Figure 5. Establish a symmertical overlapping pattern for inserting and removing the vibrator head.

12.If concrete is poured in layers, allow vibrator to pass within 3 to 6 inches (76 to 152 mm.) into next layer to ensure the knitting of the two layers. The complete bonding of layers will prevent "lift lines" when forms are removed.

NOTICE

DO NOT use vibrator to move concrete laterally. This will cause segregation of the concrete. Use a shovel or similar device to spread the concrete.

CORRECT

VIBRATOR HEAD

INCORRECT

 

Figure 5. Vibrator Head Insertion

mgx Series • operation and parts manual — rev. #0 (03/26/12) — page 15

Image 15
Contents Model MGX Series 2 MGX Series operation and parts manual rev. #0 03/26/12 Silicosis Warning Silicosis/Respiratory WarningsTable of Contents MGX Series Concrete Vibrator Choose from three easy options  Stay alert, watch what you are doing Safety InformationSaFeTy MeSSageS PerSonal SaFeTy Keep the cord from heat, oil, and sharp objects General poWer Tool SaFeTy WarningSWorK area SaFeTy MoTor and FleXSHaFT SaFeTy Use only factory-authorized replacement parts EleCTriCal SaFeTyEnvironMenTal SaFeTy/deCoMMiSSioning Power Cord/Cable SafetyPoWer Tool uSe and Care ServiCeVibrator Specifications SpecificationsDimensions Dimensions Vibration time Why vibrate concrete General information ConsolidationHead Selection ExampleOn motor nameplate and connect to the appropriate Power sourceComponents 220V depending on model. Make sure to check voltageConnect the vibrator to the proper power source OperationOperation Vibrator head lubrication 300 Hours MaintenanceCarbon brush replacement Drive Motor inspectionVibrator head wear 300 Hours Shaft lubrication 200 HoursRemoving Shaft from Motor Slowly pull the wire core from the shaftFill head casing to recommended level TroubleshootingExplanation of Code in Remarks Column Qty Description Suggested Spare PartsMotor assy 247010102 002240530247458630 042506000Shaft/Head assy MGX12810/MGX22810 242913040MGX12325/MGX22325 24291301026 MGX Series operation and parts manual rev. #0 03/26/12 242953030 242953040242953010 242953020FreigHT poliCy Terms and Conditions of Sale PartsMgx Series operation and parts manual rev. #0 03/26/12 HERE’S HOW to GET Help