Graco D72, DS5, D82, D85, DR2, DR5, DS2, D81, D75 important safety instructions Table of Contents, Symbols

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Table of Contents

Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service

Repairing the Air Valve . . . . . . . . . . . . . . . . . . . . . . 16

Ball Check Valve Repair . . . . . . . . . . . . . . . . . . . . . 18

Diaphragm Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Bearing and Air Gasket Removal . . . . . . . . . . . . . 22

Pump Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Repair Kit Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . 31

Technical Data and Performance Chart . . . . . . . . . . . 32

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . 34

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure of the lowest rated component in your system. This equipment has a 120 psi (0.8 MPa, 8 bar) maximum working pressure at 120 psi (0.8 MPa, 8 bar) maximum incoming air pressure.

DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

DDo not use hoses to pull equipment.

DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not ex- pose Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).

DDo not lift pressurized equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

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Contents Instructions Parts List Huskyt1040 Air-Operated Diaphragm PumpsTable of Contents SymbolsToxic Fluid Hazard Tightening Screws Before First Use InstallationGeneral Information Grounding Ground all of this equipmentFloor Mount Typical Installation Air LineFluid Suction Line Installation of Remote Pilot Air LinesMountings Fluid Outlet LineFlange Connections Bolt Tightening SequenceChanging the Orientation of the Fluid Inlet and Outlet Ports Fluid Pressure Relief ValveVenting Exhaust AIR Air Exhaust VentilationFire and Explosion Hazard Operation Pressure Relief ProcedureStarting and Adjusting the Pump Flush the Pump Before First UseOperation of Remote Piloted Pumps Pump ShutdownLubrication MaintenancePreventive Maintenance Schedule Tightening Threaded ConnectionsTroubleshooting Problem Cause SolutionTroubleshooting Service Repairing the Air ValveReassembly Ball Check Valve Repair Diaphragm Repair Service 19 402 105 104 401 403 Bearing and Air Gasket Removal Detail of Air Valve Bearings Stainless Steel Air Motor Conversion Kit Pump MatrixHusky 1040 Acetal, Polypropylene, and Pvdf Pumps, Series a Repair Kit Matrix Parts Air Motor Parts List Matrix Column Digit Description QtyFluid Section Parts List Matrix Column MufflerDiaphragm Parts List Matrix Column Seat Parts List Matrix ColumnBall Parts List Matrix Column Torque Sequence Side View Pump Mounting Hole Pattern InDimensional.DrawingsFront View Technical Data Performance Chart Fluid Pressure CurvesGraco Warranties Graco Information

D75, D81, D85, DS5, DS2 specifications

Graco is a well-known name in the world of spray equipment and fluid management systems, and its range of airless sprayers like the D82, DR2, DR5, D72, and DS2 exemplifies innovation and quality. These models are engineered to meet the diverse needs of professional painters, contractors, and DIY enthusiasts alike.

The Graco D82 is designed for high-performance applications, delivering consistent spray patterns and superior coverage. One of its standout features is the ProConnect system, which allows users to quickly change pumps on the job site, minimizing downtime. Its SmartControl technology ensures a consistent spray pattern at any pressure, allowing for versatility across a range of coatings. Its lightweight, portable design also makes it an ideal choice for jobs of all sizes.

Moving on to the DR2, this model boasts two-piston technology which provides a reliable and powerful performance. It is specifically engineered for working with thicker materials, making it perfect for heavy coatings like elastomerics or textured paints. The DR2's integrated filtration system protects the pump from debris, prolonging its life and ensuring cleaner finishes.

The Graco DR5 takes it a step further by offering a robust solution for contractors working on large-scale projects. This model includes Graco's Endurance pump which is known for its durability and performance longevity. The DR5 features an ergonomic design that enhances user comfort during extended use, while its heavy-duty build can withstand the rigors of demanding job sites.

Next in line is the D72, which offers an efficient spraying solution for both interior and exterior applications. It comes equipped with Graco’s easy-to-use controls and an extended reach design that makes it suitable for large projects. The D72 also integrates advanced technology for automatic pressure adjustment, ensuring optimal spray results regardless of the conditions.

Lastly, the DS2 is a compact yet powerful sprayer suited for smaller projects or tight spaces. This model delivers professional-grade results without the bulk. It features a user-friendly interface that makes it accessible for beginners while still providing the performance features necessary for seasoned professionals.

In summary, the Graco D82, DR2, DR5, D72, and DS2 each bring their own unique advantages to the table. From advanced technologies like ProConnect, SmartControl, and Endurance pumps to user-friendly designs, these models represent Graco's commitment to providing high-quality spray solutions that cater to the diverse needs of their users. Whether for heavy-duty applications or smaller projects, Graco's lineup offers a comprehensive range of options for effective and efficient painting.
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