Graco D81, DS5, D82, D72, D85 Mountings, Installation of Remote Pilot Air Lines, Fluid Suction Line

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Installation

Mountings

CAUTION

The pump exhaust air may contain contaminants. Ventilate to a remote area if the contaminants could affect your fluid supply. See Air Exhaust Ventilation on page 10.

1.Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.

2.For all mountings, be sure the pump is bolted directly to the mounting surface.

3.For ease of operation and service, mount the pump so the air valve cover (2), air inlet, and fluid inlet and outlet ports are easily accessible.

4.Rubber Foot Mounting Kit 236452 is available to reduce noise and vibration during operation.

Installation of Remote Pilot Air Lines

1.Refer to Parts Drawings. Connect air line to pump as in preceding steps.

2.Connect 1/4 in. O.D. tubing to push type connec- tors (14) on air motor of pump.

NOTE: by replacing the push type connectors, other sizes or types of fittings may be used. The new fittings will require 1/8 in. npt threads.

3.Connect remaining ends of tubes to external air signal, such as Graco’s Cycleflo (P/N 195264) or Cycleflo II (P/N195265) controllers.

NOTE: the air pressure at the connectors must be at least 30% of the air pressure to the air motor for the pump to operate.

Fluid Suction Line

DIf using a conductive (Acetal) pump, use conductive hoses (G). If using a non-conductive (polypropy- lene or PVDF) pump, ground the fluid system. See Grounding on page 5.

DThe pump fluid inlet (R) is a 1” raised face flange. See Flange Connections on page 8.

DIf the fluid inlet pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in ineffi- cient pump operation.

DAt inlet fluid pressures greater than 15 psi

(104 kPa, 1 bar), diaphragm life will be shortened.

DSee the Technical Data on page 32 for maximum suction lift (wet and dry).

Fluid Outlet Line

WARNING

A fluid drain valve (J) is required to relieve pres- sure in the hose if it is plugged. The drain valve reduces the risk of serious injury, including splash- ing in the eyes or on the skin, or contamination from hazardous fluids when relieving pressure. Install the valve close to the pump fluid outlet. See Fig. 2.

1.Use grounded fluid hoses (L). The pump fluid outlet (S) is a 1” raised face flange. Refer to Flange Connections on page 8.

2.Install a fluid drain valve (J) near the fluid outlet. See the WARNING above.

3.Install a shutoff valve (K) in the fluid outlet line.

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Contents Huskyt1040 Air-Operated Diaphragm Pumps Instructions Parts ListSymbols Table of ContentsToxic Fluid Hazard General Information InstallationTightening Screws Before First Use Ground all of this equipment GroundingAir Line Floor Mount Typical InstallationFluid Outlet Line Installation of Remote Pilot Air LinesMountings Fluid Suction LineBolt Tightening Sequence Flange ConnectionsFluid Pressure Relief Valve Changing the Orientation of the Fluid Inlet and Outlet PortsFire and Explosion Hazard Air Exhaust VentilationVenting Exhaust AIR Flush the Pump Before First Use Pressure Relief ProcedureStarting and Adjusting the Pump OperationPump Shutdown Operation of Remote Piloted PumpsTightening Threaded Connections MaintenancePreventive Maintenance Schedule LubricationProblem Cause Solution TroubleshootingTroubleshooting Repairing the Air Valve ServiceReassembly Ball Check Valve Repair Diaphragm Repair Service 19 402 105 104 401 403 Bearing and Air Gasket Removal Detail of Air Valve Bearings Husky 1040 Acetal, Polypropylene, and Pvdf Pumps, Series a Pump MatrixStainless Steel Air Motor Conversion Kit Repair Kit Matrix Parts Digit Description Qty Air Motor Parts List Matrix ColumnMuffler Fluid Section Parts List Matrix ColumnBall Parts List Matrix Column Seat Parts List Matrix ColumnDiaphragm Parts List Matrix Column Torque Sequence Front View InDimensional.DrawingsSide View Pump Mounting Hole Pattern Technical Data Fluid Pressure Curves Performance ChartGraco Information Graco Warranties

D75, D81, D85, DS5, DS2 specifications

Graco is a well-known name in the world of spray equipment and fluid management systems, and its range of airless sprayers like the D82, DR2, DR5, D72, and DS2 exemplifies innovation and quality. These models are engineered to meet the diverse needs of professional painters, contractors, and DIY enthusiasts alike.

The Graco D82 is designed for high-performance applications, delivering consistent spray patterns and superior coverage. One of its standout features is the ProConnect system, which allows users to quickly change pumps on the job site, minimizing downtime. Its SmartControl technology ensures a consistent spray pattern at any pressure, allowing for versatility across a range of coatings. Its lightweight, portable design also makes it an ideal choice for jobs of all sizes.

Moving on to the DR2, this model boasts two-piston technology which provides a reliable and powerful performance. It is specifically engineered for working with thicker materials, making it perfect for heavy coatings like elastomerics or textured paints. The DR2's integrated filtration system protects the pump from debris, prolonging its life and ensuring cleaner finishes.

The Graco DR5 takes it a step further by offering a robust solution for contractors working on large-scale projects. This model includes Graco's Endurance pump which is known for its durability and performance longevity. The DR5 features an ergonomic design that enhances user comfort during extended use, while its heavy-duty build can withstand the rigors of demanding job sites.

Next in line is the D72, which offers an efficient spraying solution for both interior and exterior applications. It comes equipped with Graco’s easy-to-use controls and an extended reach design that makes it suitable for large projects. The D72 also integrates advanced technology for automatic pressure adjustment, ensuring optimal spray results regardless of the conditions.

Lastly, the DS2 is a compact yet powerful sprayer suited for smaller projects or tight spaces. This model delivers professional-grade results without the bulk. It features a user-friendly interface that makes it accessible for beginners while still providing the performance features necessary for seasoned professionals.

In summary, the Graco D82, DR2, DR5, D72, and DS2 each bring their own unique advantages to the table. From advanced technologies like ProConnect, SmartControl, and Endurance pumps to user-friendly designs, these models represent Graco's commitment to providing high-quality spray solutions that cater to the diverse needs of their users. Whether for heavy-duty applications or smaller projects, Graco's lineup offers a comprehensive range of options for effective and efficient painting.
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