Dynabrade PD0502 specifications Preventative Maintenance Schedule, Motor Tune-Up Kit

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Preventative Maintenance Schedule

For All Right Angle Mini-Orbital Sander

This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours.

LEGEND

TIncluded in Tune-up Kit

XType of wear, no other comments apply.

LEasily lost. Care during assembly/disassembly.

DEasily damaged during assembly/disassembly.

RReplace each time tool is disassembled.

96179 – Motor Tune-Up Kit

Parts Common to all Models:

Index

Part

Description

Number

High Wear

Medium Wear

Low Wear

Non-Wear

#

Number

 

Required

100%

70%

30%

10%

1

See Note

Pads

1

 

 

 

 

2

97175

Screw

4

 

 

X

 

3

30701

Plate

1

 

 

X

 

4

30709

Boot Clamp

1

 

 

X

 

5

30700

Boot

1

 

 

X

 

6

97174

Screw

1

 

 

 

X

7

30702

Balancer Shaft

1

 

 

 

X

8

30705

Bearing

2

 

 

X

 

9

97172

Snap Ring

1

 

 

L

 

10

97173

Set Screw

1

 

 

X

 

11

30703

Counterweight

1

 

 

 

X

12

02035

Lock Ring

1

 

 

 

X

13

30704

Shaft

1

 

 

 

X

14

01486

Felt Silencer

1

T

 

 

 

15

54520

Bearing

1

 

T

 

 

16

97118

Shim

1

 

T

 

 

17

97117

Shim

1

 

T

 

 

18

97116

Shim

1

 

T

 

 

19

See Note

Gear

1

 

 

X

 

20

02044

Bottom Wick

1

 

T

 

 

21

02045

Top Wick

1

 

T

 

 

22

See Note

Housing

1

 

 

 

X

23

02033

Needle Bearing

1

 

 

X

 

24

02041

Gear Oil Plate

1

 

 

X

 

25

01040

Gear Oil Fitting

1

 

 

X

 

26

01728

Felt Silencer

2

T

 

 

 

27

01461

Lock Nut

1

 

 

X

 

28

01547

Collar

1

 

 

X

 

29

See Note

Pinion

1

 

 

X

 

30

02649

Bearing

1

 

T

 

 

31

54529

Shim (3/pkg.)

1

 

T

 

 

32

01478

Front Bearing Plate

1

 

 

X

 

33

50767

Pin

2

 

 

X

 

34

01479

Spacer

1

 

 

X

 

35

02037

Rotor

1

 

 

 

X

36

01480

Blades (4/Pkg.)

1

T

 

 

 

37

01476

Cylinder

1

 

 

X

 

38

02676

Rear Bearing Plate

1

 

 

X

 

39

02696

Bearing

1

 

T

 

 

40

02679

Shield

1

 

T

 

 

41

01448

Throttle Lever

1

 

 

X

 

 

01462

Safety Lock Lever

1

 

 

X

 

42

01449

Valve Stem

1

 

T

 

 

43

95558

Retaining Ring

1

 

T

 

 

44

12132

Pin

1

 

T

 

 

45

See Note

Housing

1

 

 

 

X

46

95730

O-Ring

1

 

T

 

 

47

01469

Speed Regulator Assy.

1

 

T

 

 

48

01024

O-Ring

1

 

T

 

 

49

01464

Seal

1

 

T

 

 

50

01472

Tip Valve

1

 

T

 

 

51

01468

Spring

1

 

T

 

 

52

96065

O-Ring

1

 

T

 

 

53

53190

Block Plate

1

 

 

 

X

53

01494

Inlet Bushing

1

 

 

 

X

 

 

 

 

 

 

 

 

Note: Pads are a consumable item. They are application sensitive. Their expectant life will vary depending on the specific work application and work habit of the operator.

7

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Contents Accessory Selection Safety InstructionsModel Filter Regulator Lubricator Air SystemOperating Instructions Routine Preventative Maintenance Maintenance InstructionsMachine Specifications Refer to Ansi B186.1 for additional maintenance information54 A8 Right Angle Mini-Orbital Sander Complete AssemblyOptional Accessory 37 ODisassembly/Assembly Instructions Right Angle Tools Orbital Head Assembly Right Angle Housing AssemblyDrops of Loctite Motor Tune-Up Kit Preventative Maintenance ScheduleSpecial Greasing Instructions Optional Accessories

PD0502 specifications

The Dynabrade PD0502 is a versatile and highly efficient pneumatic random orbit sander designed to meet the demanding needs of professional users in various industries. Known for its exceptional performance and durability, this tool stands out as a key asset for achieving a flawless finish on surfaces such as wood, metal, and composites.

One of the standout features of the PD0502 is its random orbit action, which allows it to produce a swirl-free surface finish. This is crucial for applications where aesthetics matter, as the sander effectively minimizes the risk of visible sanding marks or scratches. The tool’s lightweight construction, weighing only a few pounds, further enhances maneuverability, making it easy to handle during extended use without inducing operator fatigue.

The PD0502 boasts a powerful yet quiet pneumatic motor that operates at a high speed, delivering an impressive orbit per minute, ensuring quick material removal while maintaining control. This motor is designed for consistent performance, meaning users can rely on it for all sanding tasks, from rough material removal to fine finish sanding.

Another key characteristic of the Dynabrade PD0502 is its superior dust collection system. Featuring a built-in vacuum option, this sander efficiently removes dust and debris from the work area, resulting in a cleaner workspace and improved visibility during operation. This not only enhances productivity but also contributes to a healthier work environment by minimizing airborne particles.

The tool is compatible with various sanding pads, allowing users to select the appropriate grit for their specific needs. This versatility makes the PD0502 suitable for a wide range of applications, from automotive refinishing to woodworking and everything in between. Furthermore, the sander is designed with an ergonomic grip that provides comfort during operation, reducing strain on the hands and wrists.

In summary, the Dynabrade PD0502 is a high-performance pneumatic random orbit sander that combines innovative technology with user-friendly features. Its random orbit action, efficient dust collection system, and lightweight design make it an indispensable tool for professionals seeking to achieve exceptional finishes with ease and precision.