Dynabrade PD0502 specifications Air System, Filter Regulator Lubricator, Operating Instructions

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OPERATING INSTRUCTIONS

Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.

Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

Caution: Be sure that any loose clothing, hair and all jewelry is properly restrained.

•Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid damaging valve body housing.

•Connect air source, depress throttle lever.

•BEFORE MOUNTING AN ACCESSORY, after all tool repairs and whenever a Right Angle Mini-Orbital Sander is issued for use, check tool OPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. This tool is an orbital tool, checking the OPM requires either a strobe or magnetic tachometer. If tool is operating at a higher speed than the RPM marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.

Caution:Tool RPM / OPM must never exceed abrasive/accessory RPM / OPM rating. Check accessory manufacturer for details on maximum operating speed or special mounting instructions.

•With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.

•Connect air tool to power source. Be careful NOT to depress throttle lever in the process.

Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution: After installing the accessory, before testing or use and/or after reassembling tool, the Right Angle Mini-Orbital Sander must be started at a reduced speed to check for good balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to

insure safe operation.

•Use only appropriately sized abrasive sanding discs properly secured to the backing pad provided with the air sander. Ensure that self-fixing sanding discs are mounted concentrically.

•Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris. Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction or suppression systems which are suitable for the material

being processed.

•Proceed with caution in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.

•Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electric power sources.

•Use a vise or clamping device to hold work piece firmly in place.

•Work may generate hazardous dust.

•Do not apply excessive force on tool or apply “rough” treatment to it.

•Always work with a firm footing, posture and proper lighting.

•Ensure that sparks and debris resulting from work do not create a hazard.

•This tool is front exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed thru the tool.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

Filter Regulator

Lubricator

LUBRICATOR SETTING

1DROP/MIN. 20 SCFM

90PSIG (6.2 Bar)

•Dynabrade Air Power Tools are designed to operate at 90 PSIG (6.2 Bar/620 kPa) maximum air pressure at the tool inlet, when the tool is running. Use recommended regulator to control air pressure.

 

Closed Loop Pipe System

 

(Sloped in the direction of air flow)

➤

To Tool Station

 

 

 

Regulator

 

➤

Filter

Lubricator

 

 

Ball

 

 

 

Valve

➤

 

 

Drain

Air Hose

Drain

Valve

 

 

Valve

Air Flow

➤

Refrigerated

Air Dryer

➤

Ball

Valve

➤

•Ideally the air supply should be free from moisture. Incorporating a refrigerated air dryer after the

compressor and drain valves at each tool station

Air Tool

 

(as shown) further reduces moisture from

 

 

condensation in the air supply.

90 PSIG MAX

 

 

(6.2 Bar)

Drain Valve

Air Flow

Air Compressor

and Receiver

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Contents Model Safety InstructionsAccessory Selection Operating Instructions Air SystemFilter Regulator Lubricator Refer to Ansi B186.1 for additional maintenance information Maintenance InstructionsMachine Specifications Routine Preventative Maintenance37 O Right Angle Mini-Orbital Sander Complete AssemblyOptional Accessory 54 A8Disassembly/Assembly Instructions Right Angle Tools Drops of Loctite Right Angle Housing AssemblyOrbital Head Assembly Preventative Maintenance Schedule Motor Tune-Up KitOptional Accessories Special Greasing Instructions

PD0502 specifications

The Dynabrade PD0502 is a versatile and highly efficient pneumatic random orbit sander designed to meet the demanding needs of professional users in various industries. Known for its exceptional performance and durability, this tool stands out as a key asset for achieving a flawless finish on surfaces such as wood, metal, and composites.

One of the standout features of the PD0502 is its random orbit action, which allows it to produce a swirl-free surface finish. This is crucial for applications where aesthetics matter, as the sander effectively minimizes the risk of visible sanding marks or scratches. The tool’s lightweight construction, weighing only a few pounds, further enhances maneuverability, making it easy to handle during extended use without inducing operator fatigue.

The PD0502 boasts a powerful yet quiet pneumatic motor that operates at a high speed, delivering an impressive orbit per minute, ensuring quick material removal while maintaining control. This motor is designed for consistent performance, meaning users can rely on it for all sanding tasks, from rough material removal to fine finish sanding.

Another key characteristic of the Dynabrade PD0502 is its superior dust collection system. Featuring a built-in vacuum option, this sander efficiently removes dust and debris from the work area, resulting in a cleaner workspace and improved visibility during operation. This not only enhances productivity but also contributes to a healthier work environment by minimizing airborne particles.

The tool is compatible with various sanding pads, allowing users to select the appropriate grit for their specific needs. This versatility makes the PD0502 suitable for a wide range of applications, from automotive refinishing to woodworking and everything in between. Furthermore, the sander is designed with an ergonomic grip that provides comfort during operation, reducing strain on the hands and wrists.

In summary, the Dynabrade PD0502 is a high-performance pneumatic random orbit sander that combines innovative technology with user-friendly features. Its random orbit action, efficient dust collection system, and lightweight design make it an indispensable tool for professionals seeking to achieve exceptional finishes with ease and precision.
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